Ok Tim,
I managed to get very good results on my bandsaw by first of all making a new fence, I can take photos if you are interested but basically its an MDF fence that slips over the crude arrangement they supply, I now know that its dead square with the table.
The next thing is a good quality blade, im using blades made by record & its the widest blade the machine can take, 1/2" I think, with 3 or 4 tpi.
The next thing is tension, im no expert when it comes to setting up a bandsaw but I found for this job a fairly high tension was needed, just so that if you raise the fence that has the rollers right up (cant think of the name) you shouldnt be able to move the blade more than 2-3mm with normal pressure, ie/ not pushing the blade like a mad thing :twisted:
Next up was the rollers, I always have them so they are JUST about touching the blade, but in this case I have them actually touching, BUT not so that they are forcing the blade left or right, it makes a horrible sound when on as all rollers are spinning away, but I got great cuts with it like this, im going to set them back & release the tension now that ive finished though.
Oh & feed it in slowly, I cut a 6" deep piece of walnut glued to some ply & the result was very good, better still if you can keep going without stopping half way, I would say I fed at a rate of about 1mm a sec, maybe a little slower.
Do make a better fence though, my one is HEAPS better now, its actually a joy to use, im not sure about your fence but my one was actually a little convex so when I held the wood on the fence it would rock all over the place.
Nick :wink: