CHJ
Established Member
Dave, with reference to your sketch no. 1.
The chuck should align on the collar (2) as you have drawn but pull up tight to the shoulder (1) and not bottom in the thread socket at (3)
The transition between (1) and (2) on the spindle nose should be machined at a perfect right angle and is the basis for true alignment. This then renders thread form discrepancies and in use damage as insignificant.
Some chucks have scroll mechanism exposure at (3) so clearance is essential.
The chuck should align on the collar (2) as you have drawn but pull up tight to the shoulder (1) and not bottom in the thread socket at (3)
The transition between (1) and (2) on the spindle nose should be machined at a perfect right angle and is the basis for true alignment. This then renders thread form discrepancies and in use damage as insignificant.
Some chucks have scroll mechanism exposure at (3) so clearance is essential.