Kell III, perhaps the ultimate honing guide...

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MIGNAL":359czjhk said:
head clansman":359czjhk said:
Hi


there is no way on this earth no matter how bloody good one might think you are at sharpening free hand that each time you pick that chisel or plane you will get the same angle when sharpening , neither will anyone get the polished razor sharp edge that scary sharpening will give you each and every time you use it to sharpen your tools for the perfect angle every single time .

Not sure about that. Given a thick enough blade (hollow ground) it's more than possible. Difficulties occur with thin blades and narrow chisels but it wouldn't surprise me if someone had the skill to do even those.

Ah, but what happens once it's been hone a couple of times???? If you continue to reference the blade off the hollow grind you will spend longer and longer raising a wire edge on each sharpening session. Unless one increases the angle of the blade to raise a wire edge more quickly.

But what happens at the next sharpening session? Raise the angle further?

And then the next session?

Cheers

Karl
 
EdSutton":1zcrltfe said:
In my opinion the making of wedges and spacers and the use of bits of paper to get the Kell guide to do all the required jobs suggests that it is only half a system.

That was the point I was trying to make earlier in the thread about people being put off buying it - it isn't ready to go from the box. Like buying a plane and being told you've got to make your own blade....

Cheers

Karl
 
Karl":1o7qv9cp said:
If you continue to reference the blade off the hollow grind you will spend longer and longer raising a wire edge on each sharpening session. l

Only twice as fast as any microbevel system on the planet. And there's a trade-off time, of course.
 
Karl":1fccg7ak said:
EdSutton":1fccg7ak said:
In my opinion the making of wedges and spacers and the use of bits of paper to get the Kell guide to do all the required jobs suggests that it is only half a system.

That was the point I was trying to make earlier in the thread about people being put off buying it - it isn't ready to go from the box. Like buying a plane and being told you've got to make your own blade....

Cheers

Karl

Cool,

That's two votes for an accessory kit.
 
Karl":1dao3sdi said:
MIGNAL":1dao3sdi said:
head clansman":1dao3sdi said:
Hi


there is no way on this earth no matter how bloody good one might think you are at sharpening free hand that each time you pick that chisel or plane you will get the same angle when sharpening , neither will anyone get the polished razor sharp edge that scary sharpening will give you each and every time you use it to sharpen your tools for the perfect angle every single time .

Not sure about that. Given a thick enough blade (hollow ground) it's more than possible. Difficulties occur with thin blades and narrow chisels but it wouldn't surprise me if someone had the skill to do even those.

Ah, but what happens once it's been hone a couple of times???? If you continue to reference the blade off the hollow grind you will spend longer and longer raising a wire edge on each sharpening session. Unless one increases the angle of the blade to raise a wire edge more quickly.

But what happens at the next sharpening session? Raise the angle further?

And then the next session?

Cheers

Karl

You do what I do, which is to grind it back but still maintaining a glint all along the edge. Difficult with a powered grinder but with a handcrank it's not much of a problem, the slow cut allows you to creep up to the very edge but without removing too much metal. From the handcrank I go straight to a 8,000G waterstone. The fast cut of the waterstone makes it possibe.
 
woodbloke":3f3tbgwm said:
...and the tendency is then to round the bevel and then you think it's sharp, when it ain't really.

Ah, well that depends what sharp means. As any carver will tell you there's more to a tool that cuts well than a sharp edge; the "macro" profile of the tool matters too.

In some specialised areas bevel angles all the way up to 90 degrees are used, and the edge (arris?) is nice and sharp (intersection of two polished surfaces and all that).

You wouldn't get much of a shave from it though.

BugBear
 
Karl":325d20wh said:
EdSutton":325d20wh said:
In my opinion the making of wedges and spacers and the use of bits of paper to get the Kell guide to do all the required jobs suggests that it is only half a system.

That was the point I was trying to make earlier in the thread about people being put off buying it - it isn't ready to go from the box. Like buying a plane and being told you've got to make your own blade....

Cheers

Karl
What a bunch of wusses :lol: :lol: We're woodworkers... we make things (read tools) from wood!! (unless Ed your marking gauges in F&C were a figment of my imagination?)
Before anyone reminds me of it, I know I committed the unpardonable cime of taking Saint Alf of Falmouth to task a coupla years ago over hammer handles, for which I'll probably end up in Dante's lowest circle of hell but as woodworkers, these wedges take minutes to knock up.
Right. That's it, finish...I'm not making anything else at all, ever, from wood, ever again and I'm giving all my tools away (only jesting here) - Rob (stamping foot and retreiving teddy to go back in pram :lol: :lol: )
 
"That's it, finish...I'm not making anything else at all, ever, from wood, ever again and I'm giving all my tools away (only jesting here) - Rob (stamping foot and retreiving teddy to go back in pram )"

Your wit is scary sharp just like your blades :roll:
 
Bloonose":1neyjxsq said:
Your wit is scary sharp just like your blades :roll:
Your attempt at sarcasm is again noted... the comment wasn't meant to be 'witty' as such, rather a futile (in your case) stab at a bit of humour at an early hour, clearly stony ground here - Rob
 
bugbear":3vartvir said:
woodbloke":3vartvir said:
...and the tendency is then to round the bevel and then you think it's sharp, when it ain't really.


In some specialised areas bevel angles all the way up to 90 degrees are used, and the edge (arris?) is nice and sharp (intersection of two polished surfaces and all that).

You wouldn't get much of a shave from it though.

BugBear
...as in the scraper chisels used by Bill Carter? - Rob
 
wizer":2l49uy1i said:
So those of you who don't obsess about these things. What grade stones do you use? Primary bevel on the Tormek or Grinder... then...?

It's like Ed says; you need to find the methods and mediums which best suit you, instead of trying to follow what everyone else is doing. :)

You don't need a Tormek either. A cheap bench grinder, used with care, will serve you well for grinding the primary bevel. You can even make your own tool rests from scrap wood (see Keith Rowley's 'turning book). Tormek's are great if you can afford them - reduced risk of burning the steel and losing its temper, although you have to put up with some watery mess/slurry. I can get by with my 8" grinder but, I'm thinking of upgrading to a WorkSharp 3000 soon. :wink: By the time you've upgraded one of the wheels (Norton 3X, £40), bought the dressing tool (£25) and maybe a couple of tool rests (£50?), you've already spent over £100 and may as well save up a little bit extra to buy it all [almost!] in one. :roll: :)

I've always been happy with oil stones. I have no idea what grit they are, they just read 'Coarse', 'Medium' and 'Fine'... I rarely use the coarse one unless I cannot be ar**d to set up my grinder (I'm paranoid about sparks!) but, the all give me me good results. For an extra fine edge, I do use an 'ultra fine' ceramic stone, which does make a big difference when working hardwoods.

Most of my honing is done freehand. I know in my heart that I've gone over 30° on most of my blades but, I can still get a sharp edge (as Philly says, feel for a burr on the back). I do admit to owning a Veritas MkII jig, which is great but, even that takes time to set up and I only really get it out when the tools are fresh off the grinder, to create a 'reference' edge for future freehand honing...

I can see the appeal in the new Kell jig but, to a beginner, the 'ready-to-go' Veritas MkII jig is almost always going to have more appeal. If Matthew is seriously considering an 'accessory kit' for the Kell guides then, that sounds like a great idea and would certainly make that item more attractive to potential buyers (even beginners). :wink:
 
woodbloke":29zefzyv said:
What a bunch of wusses :lol: :lol: We're woodworkers... we make things (read tools) from wood!! (unless Ed your marking gauges in F&C were a figment of my imagination?)

What these ones? :wink:

2915342283_1305617702.jpg


No, not a figment of your imagination, they very much appeared in F&C 135 - Christmas 2007. I have also made all kinds of other tools and workshop aids to what I consider to be a good accurate standard, all starting from scratch.

I think you're missing the point though - its not that I can't make some wedges, its that I think if you have to make them and then some spacers and then use bits of paper to get a cambered edge its not a complete system. Its a honing guide kit, where the tricky bits are done and you finish the job yourself. Making something from scratch because you enjoy the process (which is where I got into it) is different in my view from having to make additional components before you can use something. It seems to me that a lot of woodworkers are tinkerers, in which case it probably appeals and thats fine. As I said orginally; if you like it and can afford it then go for it. If on the other hand you're a beginner starting out, its probably not a good recommendation.

Cheers, Ed
 
OPJ":jmlv4z3t said:
wizer":jmlv4z3t said:
So those of you who don't obsess about these things. What grade stones do you use? Primary bevel on the Tormek or Grinder... then...?

It's like Ed says; you need to find the methods and mediums which best suit you, instead of trying to follow what everyone else is doing. :)

You don't need a Tormek either. A cheap bench grinder, used with care, will serve you well for grinding the primary bevel. You can even make your own tool rests from scrap wood (see Keith Rowley's 'turning book). Tormek's are great if you can afford them - reduced risk of burning the steel and losing its temper, although you have to put up with some watery mess/slurry. I can get by with my 8" grinder but, I'm thinking of upgrading to a WorkSharp 3000 soon. :wink: By the time you've upgraded one of the wheels (Norton 3X, £40), bought the dressing tool (£25) and maybe a couple of tool rests (£50?), you've already spent over £100 and may as well save up a little bit extra to buy it all [almost!] in one. :roll: :)

I've always been happy with oil stones. I have no idea what grit they are, they just read 'Coarse', 'Medium' and 'Fine'... I rarely use the coarse one unless I cannot be ar**d to set up my grinder (I'm paranoid about sparks!) but, the all give me me good results. For an extra fine edge, I do use an 'ultra fine' ceramic stone, which does make a big difference when working hardwoods.
Most of my honing is done freehand. I know in my heart that I've gone over 30° on most of my blades but, I can still get a sharp edge (as Philly says, feel for a burr on the back). I do admit to owning a Veritas MkII jig, which is great but, even that takes time to set up and I only really get it out when the tools are fresh off the grinder, to create a 'reference' edge for future freehand honing...

I can see the appeal in the new Kell jig but, to a beginner, the 'ready-to-go' Veritas MkII jig is almost always going to have more appeal. If Matthew is seriously considering an 'accessory kit' for the Kell guides then, that sounds like a great idea and would certainly make that item more attractive to potential buyers (even beginners). :wink:
Olly - this is perzactly how I started to sharpen, Norton India oil stones, finishing on the 'fine' with a lick on a strop just to finish off. Nothing wrong with that and it did me for many years (and it was how I honed stuff in school) but as you say for that superfine edge, a ceramic stone (presumably the 10000g Spyderco?) is needed to work more easily in hardwoods (and also works much better in softwoods) It's also probably true that the harder the timber, the finer the edge you need. If you were to plane some of Waka's rosewood or even some of Martin's greenheart with a plane blade straight off a 'fine' India, you'd know what I mean :wink:

I'd suggest that you get down to the next Bash we're having in these parts and have a look at this sort of honing system and you're also right in saying that everyone needs to develop their own way of working - Rob
 
woodbloke":3lvo38ru said:
bugbear":3lvo38ru said:
woodbloke":3lvo38ru said:
...and the tendency is then to round the bevel and then you think it's sharp, when it ain't really.


In some specialised areas bevel angles all the way up to 90 degrees are used, and the edge (arris?) is nice and sharp (intersection of two polished surfaces and all that).

You wouldn't get much of a shave from it though.

BugBear
...as in the scraper chisels used by Bill Carter? - Rob

Good example - I wouldn't like to try to pare the waste from a dovetail with one, and yet they're very sharp.

BugBear
 
For me hand honing only gave a decent result every time if I had a hollow grind on a very thick ~3/16" blade.

Lee Valley's jig as supplied probably holds a larger variety of blades referenced from the correct surface, than any other, but it's not perfect. It might be if it gripped the sides of tapered chisels like the Eclipse style as modified by David Charlesworth.

Surely rollers on the grinding medium are only a problem with waterstones, where the large amount of slurry on 800/1200 grit stones makes it likely you'll get it in the wheel's bearings? No problem on diamond or 8000 grit waterstone.
 
woodbloke":upyrvj2f said:
the Kell's are individually hand made by a bloke in a shed in the Lake District

I have found this debate fascinating and informative, but shall not enter into it except to point out that Richard Kell does not work in a shed in the Lake District, but in a shed in Choppington, Northumberland.

Walter
 
The Tormek Manual says you don't need a secondary bevel. Just a light polish on the leather wheel. I've been doing that an its worked ok for me, in at least that the tools are sharp.
 
ivan":rvvur182 said:
Lee Valley's jig as supplied probably holds a larger variety of blades referenced from the correct surface, than any other, but it's not perfect. It might be if it gripped the sides of tapered chisels like the Eclipse style as modified by David Charlesworth.

Hi Ivan,

Please, please don't take this personally - it took me ages to get my head around - but once I did it was like the clouds parted and I could hear the angels singing.

The Veritas sandwiches the blade with the bevelled (non-referance) face on top of the big machined block and then has a lighter, broad bar screwed down onto the back - the face that we measure the bevel angle relative to.

If they had machined the underside of the block and put the attachment gubbins down there with a narrow, v shaped or pivoted bar, then it would be referencing off the correct surface. The bar would make a single line of contact on the bevelled side and the larger contact area between the block / back of the blade would define the referance plane; which is what happens on the Kell 3 - the wedge is free to pivot about its line of contact with the 'axle'. This is what DC was trying to correct with his modification of adding plates to the top of the eclipse, undoubtedly a significant move in the right direction, but I wouldn't recognise it as the best solution so start from if I were designing a guide from scratch.

Another thing that I think they could have done better is the twin thumbscrews that hold the clamping bar in place. This arrangement takes time to tighten and release, the screws must be tightened evenly in order to avoid gripping one side of the blade more than the other and it applies the force unevenly across the blade (lots on the sides less in the middle). From a business/marketing perspective it was absolutely the right thing to do, shiny brass knobs will sell more guides than unappealing wedges, especially if you get to make the wedges yourself. However from a purely functional point of view, the ancient technology of the wedge is superior both mechanically and practically.

ivan":rvvur182 said:
Surely rollers on the grinding medium are only a problem with waterstones, where the large amount of slurry on 800/1200 grit stones makes it likely you'll get it in the wheel's bearings? No problem on diamond or 8000 grit waterstone.

Broad rollers on the stone are not a great problem for most people, if the roller is going to wear the stone it will do so evenly and as long as you wash and dry it carefully (especially with well specified kit like the Veritas) it's going to give years of service before the bearing surfaces suffer to the point where the roller needs replacing. If someone already has the Veritas Mk2 and they get on well with it I wouldn't recommend changing. I'll happily explain to them why I believe the Kell 3 is better, but the Veritas is still a good piece of kit and for many people it produces the results they are after.

The reason that Richard installed the wheels either side side of the area that the blade travels along had nothing to do with keeping them clean or avoiding wear, althought these are fringe benefits. It was done to make the guide stable, like a tricycle, so the guide forces the blade to sit square on to the sharpening media, resulting in a square edge.

Taking the opposite extreme i.e. a single central wheel and a blade that is wider than the wheel, the tricycle is reversed, so the blade is telling the guide where to go rather than the other way around. Yes, you can lean on the edges of the guide to create a camber, and you can shim under the wheels of the Kell as Rob describes in his original post to achieve a camber. The difference is that leaning on the centre of an eclipse type guide doesn't produce square, it produces more of whatever angle you had before.

The broad roller of the Veritas will also dictate squareness to the blade (and you can shim under the sides to do cambers rather than buying a barrel shaped roller for it - but don't tell Rob Lee I told you so.)

Squareness isn't essential for all types of blade, bench planes have lateral adjusters for example, but it is necessary for some and it does give you a known starting point, which is absolutely critical to achieving repeatability and control.

There are a wide range of honing guides on the market, very few of which are completely useless but many seem to have been designed specifically for one or two things that you might want to sharpen rather than all of them. Richard on the other hand has given a great deal of thought to the fundamental principles and produced a dead simple but very clever and well engineered piece of kit. It's a bit like a survival knife in that it still requres the application of some nowse and the materials you have at hand, but with those you can make it do an enormous variety of tasks with an astonishing degree of accuracy and control.
 
I'm very happy with the way the KIII will hone everything I throw at it, though like all new systems, it does take a bit of getting used to. The thing that you do have to watch out for is trapping any grit or crud on the bevel being honed, this will have the instant effect of tearing the papers, 'specially the finer ones so great care is needed to ensure that the lapping sheets are clean before honing begins.
I've been planing teak all over the weekend so the plane blades have had constant attention fairly frequently on the lapping papers, edges have come up super sharp and square.
Matthew - order in to you soon for some more 5um papers as well as a cheque in the post :wink: - Rob
 
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