Yes indeed!
The start of a long and opinion-laden post!
1)
Absolutely purchase, convert (a pin gauge), or fabricate a slitting gauge! You will find it makes
very crisp knife lines in
most situations. On the same note, get accustomed to using a marking knife to mark out lines. Save your pencils for writing letters!
Knife lines will
immediately improve your skills and results! Guaranteed! You will then have a dead-accurate line for your saw and/or chisel to follow.
2)
Absolutely knife
deep lines
all around. Yes, most vintage hand-cut dovetails had knife-lines visible. Then cut down
to, or slightly
below the knife line. Then
saw-out (coping saw),
or my preferred method,
chop-out the waste with a chisel. You must decide which method works best for
you.
When you start to chop out the waste, stay a
healthy distance away from the knife line... say up to 1/8" (that may seem excessive, but closer may crush the end grain and destroy the crispness of your knife-line). Many will argue that distance; some prefer closer, say 1/16 inch. The goal of the knife line is to have something to
register your chisel, ensuring a straight baseline for your joint.
3)
Absolutely always start your saw cuts from the
outside of the joint
. Always saw from the outside to the inside of the joint. Does that make sense? It may when you consider that you should saw an almost imperceptible
taper to the inside of the joint. The dovetails will then enter the joint more easily, and close tightly when fully-seated.
4)
Absolutely sharpen your chisels to a 20 degree primary bevel and hone to 25 degrees. It cuts softwoods
much more cleanly, and usually eliminates the tear-out of end-grain common to cutting dovetails in softwoods. I have found that it works better in hardwoods as well. In this situation, you are chopping/penetrating more that
slicing wood. The less-steep angle penetrates far better and more cleanly. Try it!
5) Finally, always
consider the wood you are using. Dovetails in softwoods are a different animal than those cut in hardwoods. Softwoods compress/give more than hardwoods, and in many ways are more forgiving of inaccuracies in sawing the joint, perhaps resulting in tighter dovetail joints, assuming they were well-cut. I prefer to use a combination of a nice hardwood and a softer secondary wood for dovetail joints. Just turns out better in general.