COMP063 Entry -WIP More (Big) Pictures added

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syntec4

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I think I might be cutting it a bit fine (sic) but I wanted to have a go at the comp. I've been trying to get the workshop finished and Its pretty much done now.

Anyway, this will be only the 3rd thing I've ever made (apart from the workshop) so be gentle with me :oops:

SWMBO has been nagging me for ages about making something to put George my 5YRO Scalextrics sets in. He has 2 of the large sets and there are lots of pieces and Cars/Bikes to protect. I thought if I can throw in a curve somewhere I could combine this with the comp and provide something usefull too.
I started with Sketchup -something else I need to learn and came up with a basic box, with a curved lid. Nothing too fancy, but I'm a total beginner.

I bought the Pine for the box this morning 12"x1" boards. really nice stuff, much better than the rubbish that I normally work with from B&Q. The boards have some large Knots but I quite like it and it will go with the furniture that is already in Georges' room when finished.
2006_0306_155656_JPG.jpg


I used Cutlist following recommendations here to calculate the best cuts and set to work trimming the boards to length and square.

I had planned to dovetail all the pieces on my new jog from Axminster. But all this changed when I realized that the boards were too big to fit in it :oops: However I need the practice cutting them by hand anyway, so I set about marking everything up.
2091855300086417573WksQWN_th.jpg


I did make a mistake with one of the Pins, I cut it too narrow :oops: I had George in the workshop with me after School and I was distracted talking to him whilst cutting. Anyway, I'm sure I can fix it with a couple of wedges before final glue up. It was a good lesson learned anyway.

I now have all the Dovetails cut and test fitted. I then had to route a slot for the baseboard. I did not want the slots to be visible from the outside so I read a book that showed how to cut 'stopped dado's'. Looked pretty straight forward. I did this with a 6mm bit in the router with the fence thingy attached. Not too bad but had to look carefully for the pencil marks.

Last thing I did today was make a template for the curved lid. I made the template from a piece of 6mm MDF. I stuck a panel pin in the bench and tied some string to it with a pencil at the other end. This eventually gave me a radius for the lid of about 16" which looked ok. I cut this out on the bandsaw first. Then stuck the template to 2 pieces of the pine with tape. marked it out and used the bandsaw to cut out the pieces together. I might have a go with the router and use the template to trim the pieces tomorrow.

2866502470086417573sYlXjn_th.jpg


Have a look at my webshots site for some bigger pictures. http://community.webshots.com/album/548343579OVNEAB
Although I notice they have been having trouble, so it may not work.
Or look at my Blog http://theguitardoctor.blogspot.com/

Or failing either of them not working, try my own site http://homepage.ntlworld.com/lee_harrison944/Competition Entry/index.htm
Which is pretty reliable.

Thanks for looking.
Lee. :)

PS Sorry Steve if my spelling/punctuation is not correct :D
 
That is looking to be a nice box.

Just make the lid strong enough for the little one to sit / or stand on it

McLuma
 
Thanks all,
I hope its going to be very strong. Should be no problem for George to Jump on it :D

The lid will be curved anyway, so it discourage them from Jumping on it anyway.

Dedee- I have made a template for the curve, which I intend to 'plank' then plane/sand to a smooth curve.
If you look on my website you should get a better idea of what I mean. A picture is worth a thousand words and all that.....


:)
2006_0306_173432_JPG.jpg


http://homepage.ntlworld.com/lee_harrison944/Competition Entry/index.htm

Lee.
 
Lee,
I had seen you web page shots it was the coopered vs single sheet I was curious about.

I'm looking forward to seeing the end result.

Andy
 
dedee":9wz4xrlh said:
Lee,
I had seen you web page shots it was the coopered vs single sheet I was curious about.

I'm looking forward to seeing the end result.

Andy

Ah ok. So the method I'm doing is called 'coopered'. I didn't know that. I thought about this part of the project quite a bit. I figured it was the only way to use the same timber as the box.
Thanks for you're help.
Lee.
 
Nearly There now.
DSCF2886.jpg


Hinges Fitted and Danish Oil is touch dry.
DSCF2905.jpg


Lid is finished.
DSCF2873.0.jpg


applying the Oil
DSCF2893.1.jpg


Handmade Hinges :D
DSCF2901.1.jpg


It will be finished and Photographed Properly on Wednesday.

Thanks for looking.
Lee.
 
That's very impressive, and challenging for any of us, let alone that it is just your 3rd project. Well done!

Can I give you a tip for when you make your next one? :)

It's easier if you make the box solid to start with, and then cut off the lid. You are guaranteed a perfectly-fitting lid, too, even if the box itself is not perfectly square (and mine never are).

Beware, boxes are addictive!

Cheers
Steve
 
Thanks Steve,
Thought about that. Do I have to make the Dovetails at the top a bit larger to allow for the thickness of the saw blade. Or is it not noticeable on a large box?
Also Sometimes when I rip things the wood bends after I have cut it. Would this distort the lid? Or is it my poor technique that causes the bend in the first place?

Thanks for you're help, its just what I need to improve. :D
you're right about the addictive bit, I'm already thinking about the next one!

Lee.
 
Lee,
That is a very nice job, especially for an early effort.

Just following on Steve's point and your question.

1. It is better to make a fat dovetail to allow for the saw kerf.
2. The lid can distort after cutting it off, depending mainly on it's construction. If you consider it as a stand alone piece, is it likely to distort? If the answer is no, then it probably won't if the wood of the sides from which it is cut is unstressed - you can check this before making up the box.
 
Lee, nice, job. The sliding tray is a great idea and I really like the top.

Why did you feel the need to make your own hinges? What are they made of?

Andy
 
Lovely job of rounding over the top.

Re the Danish oil - Does it produce a satin finish when applied? and do you know if it is quite hard wearing?

Andy
 
dedee":2terurs5 said:
Lee, nice, job. The sliding tray is a great idea and I really like the top.

Why did you feel the need to make your own hinges? What are they made of?

Andy

They are Solid Brass with steel pins. I just thought I'd have a go. My Dad is a model Engineer so I 'borrowed' a bit of brass and set to it with a hacksaw and some swiss files.

No other reason than I wanted to try it. Not really worth the bother but what the heck. :) It makes a simple box a bit more personal.

BTW I have polished the side you see on my polisher, they look much better on the side you can see.

I'll get it completed and try to get some better pictures tomorrow.

Thanks
Lee.
 
Offcut":kcens1n8 said:
Lovely job of rounding over the top.

Re the Danish oil - Does it produce a satin finish when applied? and do you know if it is quite hard wearing?

Andy

Yes the Danish Oil is a satin finish. Not sure about the hard wearing question as its the first time I've used it on anything in anger. I guess a few weeks with my 5yro son jumping on it will test it :shock:
It is very easy to apply, which is useful for me as I don't have a clue.

I'll let you know.

Lee.
 

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