Cheshirechappie":13t56sty said:
Ali27 - about the only grades of toolsteel that will give you Rc66 are the very high carbon ones, 1.2 - 1.4%C. They'll give Rc68-69, but only when hardened 'right out' under ideal conditions - held in a furnace at carefully controole hardening temperature to soak right through, and quenched fast in something like 10% brine solution. Old files used to be made from such steel, and they may be your best be if you want something that hard. First anneal your old file by heating to about the colour of cooked carrots, then allow to cool VERY slowly. File to shape, then harden as described.
However, as woodbrains has explained above, it's likely to be far too brittle at that hardness to keep an edge for any length of time. Tempering back will help a bit (boiling in water for half an hour or so would give you about Rc65 or so), but tempering to a point where the steel will be usefully tough will drop hardness to about Rc62 or thereabouts.
Another steel readily available is 'Silver Steel', which is 1.1%C, with just a bit of chromium in it to stabilise the structure when hardening. Hardened right out and left untempered (or boiled in water as above) will give Rc65-66 under ideal conditions. You can buy Silver Steel in most good engineers' merchants, but usually only as round bar.
Why do you need a plane iron that hard anyway?
Thanks for your reply.
I love to use japanese natural stones, but my plane irons don't sharpen well
on them. That is why I am looking for plane blades that work well on the hard
natural stones.
Thanks for the details, but I personally can't do those things, would not be
able to do it righ and too afraid anyway!
Brent Beach tested the laminated samurai blade(blue steel) which has a hardness of 66-68HRC
and his conclusion was:
Pro Reasonably priced blade with very good performance.
Wears like high carbon steel (no chip outs, high quality edge throughout sharp to dull
cycle), but almost as durable as most A2 steel blades.
Con Nothing really. The best performer in the group of high carbon steel blades.
http://www3.telus.net/BrentBeach/Sharpen/TSUtest.html
Unfortunately this steel is blue steel number 1. This is what is in that steel:
carbon 1.3 to 1.4
chromium 0.28 to 0.3
Tungsten 2.0 to 2.2
Now I am no expert at all, far from it. I just do know that my japanese natural
waterstones don't sharpen my stanley and qiansheng blades well. The reason
I am looking for a high hardness white steel plane iron is because it is
al carbon without chromium and tungsten, which makes it easy to sharpen and the
high hardness will get slurry out of the hard japanese natural waterstones.
Now it might be possible that the chromium and tungsten in the
laminated samurai plane blade is no problem if one uses synthetic
stones in the beginning and finishes on the japanese natural stone. First
doing 1000 and then 4000 grit synthetic and finish on the japanese natural
stones. Perhaps this way it might work.
Ali