Just a thought, but you have got the Dure-edge blade in the right way round
I have been known to do such silly things (Haven't we all?) but not this time.
I have now drifted out my old bearing and put some new ones in, that along with my shouldered bolt with nut and shim has made the play in the top wheel almost non existent now...Which is good. You must use a very fine spring washer or serrated washer to hold the nut, you could also use a nyloc nut or even split pin. You cannot do the nut up too tight because obviously the tracking housing still needs to be free to move vertically for tension and pivot for tracking within the chassis housing. You must just tweak the nut up until the slop between the two housings has been eliminated whilst still allowing it to move freely.
After I cut the wood the other night, I opened the middle door on the saw and on the ledge I noticed how fine the sawdust was, I picked some up and it was like talcum powder, incredibly fine. I also noticed that when the piece of wood fell apart the cut faces seemed to have this really fine sawdust compacted along the lenght. There was no burning marks, but I was taking it very slowly.
I rang up Dure-edge and we both thought that the blade was cutting too finely (This is pretty dense and heavy redwood, C26 Structural class) and what seemed to be happening was the blade was not able to clear itself, thus this extremely fine dust was causing the blade to bind and become very tight as it dragged and compacted the sawdust through the cut.
I have ordered some 3/4" 3tpi blades off of Dure-edge that have a special set on the teeth that allows them to create a wider kerf and so let the blade breathe a touch more and allow it to clear itself whilst ripping. So I will take it from there when the blades arrive.
I also spoke to the bloke at Record, told him the tensioner thing in the housing was tacky and basically cr*p! He said the best way to tension the blades is to look at them head on with the machine running and the blade will chatter from side to side, so adjust the tension knob on top of the machine until the chatter disapears and the blade resembles a pencil line.
Finding it a bit fiddly setting up the blade guides as they do not seem to sit parallel to the blade! I can only ever seem to get one extremity near to the blade, rather than the whole face of the guide sitting parallel
So waiting for my new ripping blades now to see what happens.