This is my attempt at a tray.
Whilst it may look a simple job to a lot of you, I was plagued with problems from the word go.
All of this has been done with hand tools.
For some reason a few black spots have appeared on the fences, they are not nail heads as no nails were used, I have no idea what they are.
I had problems getting the base of the tray "Flat" and literally spent hours sanding it to try and get a level surface on both sides. I have it as good as it can be now with no rocking what-so-ever.
Next I had a brain melt, For the life of me I could not fathom out where to measure from when doing half housing joints. Thanks go to Jacob for his explanations.
I still made a big mistake, or should I say I learnt a big lesson, I used the first cut out as a guide for the second one which resulted in the joint being too loose. So I went back to the marking gauge and did the rest "properly".
My second joint was so-so and joints 3 and 4 were a little too tight, so out came Thor my mighty mallet that I made a couple of weeks ago. I sharpened up my new chisels and gave pairing (or parring) a go. Pleased with how the 2 joints ended up but not sure if I was just lucky. Never having chiseled anything before I was not even sure what side the chisel should be on the wood, bevel side or flat side, too embarrassed to ask.
Joined the fence together and I was over the moon when I used the set square on the inside as it was bang on square, actually I show everyone who has been at my house just how square
I drew around the fence onto the tray base inside and out and marked where the screws would go and used a drill to pilot holes and countersink. Sorry that was the only power tool I used.
I then screwed on the fence and learnt my second valuable lesson. I had forgot to chamfer the base edges. So back out with the sand paper to put chamfers on top and bottom, sadly it did not look crisp so I tried to remove the edges from the ends to make it blend in a little, not really happy with the result.
I hope you have enjoyed this as much as I have enjoyed making the tray, we all started somewhere and I am happy to share with you all my starting point.
Thank you for reading
Gary