Tasky
Established Member
I just had a week off work, specifically to have a crack at building myself a proper workbench. As a woodworking newb, I figured I really ought to start with something solid to work wood on.
Got a load of wood in, made up a pair of sawhorses, prepped the boards, got gluing up and then went on to planing the bench boards flat... It hasn't been easy, as the sawhorses were made on a ricketty old workmate (Worx brand) that racked and rattled like a Jenga tower in an earthquake. The garage floor isn't exactly level either, consequently the sawhorses are restricted on how they can be placed to stop them from being rockinghorses!
However, they're solid enough to support a couple-hundred kilos of wood, plus me, the wife and three dogs all sat on top , and they don't wobble when placed on a proper flat surface. Hell, they even stack atop each other.
But aside from a few idiotic 'learning experiences' regarding glue-ups and PVA drying times, the biggest challenge so far has been planing...
Firstly - How the *heck* is your hand supposed to fit the tote handle? Were these things not made for people with big hands?
After trying various approaches, I ended up with index finger resting on the side of the frog and little finger curled around the handle base just in front of the screw, but still my hand was awfully squished up.
20 hours later, my little finger is still numb and tingly, and my middle finger knuckle has a numb callous from rubbing against the depth adjustment wheel...
Am I doing something wrong? This can't be normal?
Also, how much force is needed to properly plane a bit of wood?
With even the lighter settings, it seemed I had to put a fair bit of bodyweight behind this thing...
Granted, I was planing long boards low down on a sawhorse rather than at proper bench height and I was either sat straddling the boards (the insides of my legs are killing me from those sharp edges) or sash-clamped them to the sawhorses, but still I expected a lot less force to be required. Most of the time I've watched people planing, it looks almost effortless, especially when they're doing it one-handed. I guess woodworking for 50 years means you make it look easy?
It got to the point where I thought my plane itself (No 4½) was up the duff. I resharpened several times, with edges ranging between 29.9º and 30.3º, as well as trying the cap iron in steps from 2mm down to three quarters of a thirty-second of an inch from the edge... with no change. I checked the frog was flush with the back edge of the mouth, oiled the working parts with a few drops of 3-in-1, made sure the sole was flat, fiddled with the lever cap screw... couldn't get it shaving well at all. After taking up the slack, I would turn the wheel maybe an 8th to a 16th of a turn each time, but found it was always too little or too much. No happy mediums. I was this ][ far from throwing the plane across the room...
In the end, I actually went out and bought two more (a No 4 and a No 5) from the local antiques shop. Obviously I tried each one 'straight from the shop', to see how they'd been set up by the previous users and how they performed... Both shaved well, but still needed some force to push. Eventually brute force and 'throwing' the plane sideways (a Paul Sellers trick) got me working well enough and taught me a few bits about planes, but I still wonder if I'm missing a few tricks...?
After seeing how the other two were set up (cap iron about 1.5mm from the edge), I fiddled with the 4½ some more and somehow got it working well enough that I planed 32 feet of 15" wide worktop with just that one plane, even taking it mostly out of twist... But I haven't a clue what I was doing wrong or how I fixed it.
The only thing still bugging me at this point is that none of these planes take a full width shaving, unless I go for a really deep cut... but then I practically have to boot the plane along the wood, which I know is a sign that something is wrong. My boards so far are OK, but there's a lot of raised grain in the texture (aside from the occasional bit of tearout) and setting for shallower cuts just results in fluffy whisps of shaving. I can't seem to find anything that gives me that silky smooth finish I've been expecting.
What hints and tips might people have, or am I just missing something blindingly obvious, here?
I'm obviously not expecting gossamer-thin half-thou shavings that certain people use to sell planes, but I thought I should be doing better than this...
Got a load of wood in, made up a pair of sawhorses, prepped the boards, got gluing up and then went on to planing the bench boards flat... It hasn't been easy, as the sawhorses were made on a ricketty old workmate (Worx brand) that racked and rattled like a Jenga tower in an earthquake. The garage floor isn't exactly level either, consequently the sawhorses are restricted on how they can be placed to stop them from being rockinghorses!
However, they're solid enough to support a couple-hundred kilos of wood, plus me, the wife and three dogs all sat on top , and they don't wobble when placed on a proper flat surface. Hell, they even stack atop each other.
But aside from a few idiotic 'learning experiences' regarding glue-ups and PVA drying times, the biggest challenge so far has been planing...
Firstly - How the *heck* is your hand supposed to fit the tote handle? Were these things not made for people with big hands?
After trying various approaches, I ended up with index finger resting on the side of the frog and little finger curled around the handle base just in front of the screw, but still my hand was awfully squished up.
20 hours later, my little finger is still numb and tingly, and my middle finger knuckle has a numb callous from rubbing against the depth adjustment wheel...
Am I doing something wrong? This can't be normal?
Also, how much force is needed to properly plane a bit of wood?
With even the lighter settings, it seemed I had to put a fair bit of bodyweight behind this thing...
Granted, I was planing long boards low down on a sawhorse rather than at proper bench height and I was either sat straddling the boards (the insides of my legs are killing me from those sharp edges) or sash-clamped them to the sawhorses, but still I expected a lot less force to be required. Most of the time I've watched people planing, it looks almost effortless, especially when they're doing it one-handed. I guess woodworking for 50 years means you make it look easy?
It got to the point where I thought my plane itself (No 4½) was up the duff. I resharpened several times, with edges ranging between 29.9º and 30.3º, as well as trying the cap iron in steps from 2mm down to three quarters of a thirty-second of an inch from the edge... with no change. I checked the frog was flush with the back edge of the mouth, oiled the working parts with a few drops of 3-in-1, made sure the sole was flat, fiddled with the lever cap screw... couldn't get it shaving well at all. After taking up the slack, I would turn the wheel maybe an 8th to a 16th of a turn each time, but found it was always too little or too much. No happy mediums. I was this ][ far from throwing the plane across the room...
In the end, I actually went out and bought two more (a No 4 and a No 5) from the local antiques shop. Obviously I tried each one 'straight from the shop', to see how they'd been set up by the previous users and how they performed... Both shaved well, but still needed some force to push. Eventually brute force and 'throwing' the plane sideways (a Paul Sellers trick) got me working well enough and taught me a few bits about planes, but I still wonder if I'm missing a few tricks...?
After seeing how the other two were set up (cap iron about 1.5mm from the edge), I fiddled with the 4½ some more and somehow got it working well enough that I planed 32 feet of 15" wide worktop with just that one plane, even taking it mostly out of twist... But I haven't a clue what I was doing wrong or how I fixed it.
The only thing still bugging me at this point is that none of these planes take a full width shaving, unless I go for a really deep cut... but then I practically have to boot the plane along the wood, which I know is a sign that something is wrong. My boards so far are OK, but there's a lot of raised grain in the texture (aside from the occasional bit of tearout) and setting for shallower cuts just results in fluffy whisps of shaving. I can't seem to find anything that gives me that silky smooth finish I've been expecting.
What hints and tips might people have, or am I just missing something blindingly obvious, here?
I'm obviously not expecting gossamer-thin half-thou shavings that certain people use to sell planes, but I thought I should be doing better than this...