Chris, I make it up as I go along really.
I did look up the standard lengths of the handles and blades to get proportions roughly correct, but after that its just a case of drawing a shape on the wood, cutting on the bandsaw, and then sanding. LOTS and LOTS of sanding! :shock: :shock:
The blades are bubinga, the handles of the two smaller ones are heat treated rippled sycamore, very kindly supplied by custard's off cuts bin, and the long one is rippled sycamore (no, he doesnt have any more).
Reduce the width of the bubinga for the tang, make the handle in two halves, rout out the centres for the tang, and put back together again.
The guards are teak circles slotted to slip over the tang before the handle is fitted, and then teak supports in front of the guards.
The brass end caps are cut from 3 mm plate, and secured on with epoxy and then some large diameter heat shrink cable sheathing slipped over each end of the handle.
Not traditional or faithfully accurate in any way, but anyone who has the real thing would not be interested in wood anyway.
Its very difficult to take pics of long objects, I cant seem to manage to get enough detail in unless I take several pics.