Contempoary Sideboard.

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riclepp

Established Member
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14 Aug 2012
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Essex/Suffolk Boarder
Afternoon all.

I thought I would share a project I worked on last week, whilst on a 0ne week course with Dodge.

My aim was to have completed a sideboard for my lounge, ambitious .......hell yes :roll: :roll: but there is nothing like a good challenge!


Anyways, the project started with discussions with Dodge in relation to sizes, woods and finishes etc. I decided to construct it in Oak (can't beat Oak) and we used a lot!!


The first stage was to sort the Oak and get the best pieces for the top, and at 1700mm, it took a few lengths. Once these were selected it was then down to the dimensioning from 27.5 mm to 20mm. They were straightend from the table saw and then skimmed on the surface planner. A total of twenty four biscuts were inserted and then glued and crampled and put to one side to cure.


The the top and bottom pieces were started, again appropriate lengths were selected, dimensioned, this time to 19.5mm thick and were tennoned on the RAS and Morticed on the hollow chisel morticer, and set aside and did the same to the cross members.


Once the top and bottom were dimensioned we started on the bottom infills (3 of them), the above dimensioning process was used again, but this time I finished the skimming with a bench plane for crispness.

Again these were biscuted up and clamped and then put to one side.



Once out of the cramps, on to the cabinet scrappers, and yes I got some nice shavings :D



Here is the glued up bottm in cramps.


I will add more tomorrow, once I get the rest of the picckies off the camera.


Sorry Folks, didnt get time last night to do anything.

Anyways in continuation of the sideboard

The top was made in the same way as the bottom, but without the infills. Again several M&T's to do....good job there was an RAS on hand so to speak.

Next we moved onto the doors (all three of them). Each piece again was dimentioned using the thicnesser from 27.5 mm to 20mm. Once this was done we set about marking up the mortice holes ( only four per door). In addition to the door frames we made infills for each door (two per door) and a central mullion. Each frame was groved and a corresponding infill panel was rebated to fit. Prior to the glue up each frame was routed to remove the sharp edge and then was glued up. Oppps forgot to say the panels were sanded to 240 befor the glueing took place. They were then clamped and put to one side to cure

 
These are the doors clamped and glued


The section devides were also dimensioned and glued up....Not much was needed to be done on these.


Oh the stick it note are to stop things sticking just in case.

Next job was to do the end frames. Again the same process was completed as the doors, but just a little bigger.


The remaining wood pile :)



The end frames all glued up and clamped


Once out of the clamps it was time to clean up the panels and scrap the to a good near finish level. First to be done was the top and bottom panels, and I still got the burns.... Each piece was cleared of any glue beads and then scrapped. The any filling was done, scrapped again and the sanded and this was repeated on all pieces.



The we set about joining the whole thing together starting with the internal deviders, which were in housing joints glued and screwed with plugs which were flush cut, this was done top and bottom.


Next was the side frames which were biscuted in place. (yes it is Roger glueing up and I was in control of the camera and he is taller, anyway I need to use oxygen at that height) :)



Once all pieces were in place and checked, it was all clamped up, and left to cure.


More tomorrow, must get the pics off my camera. Any comments are appreicated :)
 
Morning all

I thouht I would add some more pictures and text of my sideboard.

Once the frame that was glued up the night before was cured we removed the clamps and dry fitted the top to see what it looked like. And it looked good.



The plinth was then made to sit the whole unit on. A small error was made here in my calculations, but was quickly overcome with the insight of Rogers experience. The plinth was basically constructed from two long lengths and two sides, and were joind by housing joint and rebates and glue blocks at each corner. 12 screw blocks were then made and attached to the plinth and then secured to the underside of the bottom base.



We then left the unit to one side and worked on th top, which again was filled, scrapped and sanded to 240. Once this task was completed we had the mark out the end for the inlay, which was 50mm in from all sides. The router fence was set and off we went. Once the rebate was routered it was then lightly sanded to remove any furrey bits left behind from the routering and secondary routering

The inlay was then mitred and the cut to fit, we then removed the inlay and placed a small bead of glue all the way round and the reinserted the inlay and flattend with a venier hammer.



The top was left to dry for an hour or so, which gave time to clean up the doors, sand and remove the haunch access ready for fitting. Once the top had cured it was then fixed to the top of the cabinet with twelve button fixings and three screws through the front underside. Again the top was scarpped and sanded to get it smooth as a baby's bum.



We then lifted the whole unit up onto the bench for the fitting of the doors. As ever there is always one difficult door, luckily Roger got that one to go through the sequence of fitting the doors correctly. :-" :-"
A combination of rulers, observing and planing was done. It did prove to be quite intense part of the build as each shaving was critical...too much off and it would have been very noticable with the gap being to big or not enough then there would be binding of the door itself on the unit. Hinges were cut in using the router and the making square using a nice sharp chisel and hammer. I did like the hinge centre drill bits so I just had to go and buy some :tool: :tool:





This was comleted very well in the end. I think it looks well now all the doors are in place. Next job was to put the ball catched and handles on.



Once this was done Roger kindly transpored it to my home, where the doors have been removed and all the door furniture taken off. I have fiished the three coats of Master Gel Clear finish on the main unit and half way through the doors. Between each layer I have denibbed/rubbed down with 0000 grade steel wool. I plan to have this in it's final positon at the weekend and I will take the final pictures of the fully finished unit.

At least the wife is happy :D :D
 
Nice Work Richard.

One comment, were you not concerned about using the steel wool for denibbing on oak?
 
marcros":h3q8ccfn said:
Nice Work Richard.

One comment, were you not concerned about using the steel wool for denibbing on oak?

No, just following the tin and very lighly. Havent seen as issues as of yet. Have yet to polish it yet :)
 
looking forward to the pictures when you do. what was the inlay?
 
Wire Wool Richard - :shock: :shock: :shock: :shock: Noooooooo!

I didn't tell you to use that, Webrax my man.

Nice write up though
 
Dear Mr Dodge,

I will be using wberax...but it did say use it on the can....good job I haven't done the outside face of the doors yet :)
Best I book another week....lol
 
Wire wool on Oak, oh dear! Go over it with a powerful magnet. :lol: That is a beautiful cabinet and a well written WIP on it. i should imagine you are feeling very proud now? well done. Also nice to see a pic of Rog, I have spoken to him a few times now but never actually met him, maybe in the future I will get that privilege. The shot of Rog glueing the sides amused me As it looked like the unit had fallen on him due to it being on it's side. :lol: I know just what you mean about being too short though as am I. :oops:
 
Thanks Mailee,

Hummm I di reply earlier but it seems to have got lost in the eather. LOL I got me rollocking form Roger have have removed all via the magnet a few days ago. Last coats have been applied to all doors and the top, now just for the waxing and resiting to its final position in the lounge.
 
Afternoon All

Just a couple more pictures of the sideboard. The first one is of the entire waste (yellow bucket only) that was produced from the project, it does not include the the two bags of chippings.



Marcos, here is the better picture of the top with the Kingswood inlay, that I said I would post.





Thats all for now, going to busy for the next week or three, so it will be a while until it is in it's final position with all the doors reattached and shelves and rubbish in.

Thanks for the time for looking at my project :) :) :)
 
After much waxing and tlc to get it shiney, I have now moved the sideboard into the lounge and refitted the doors. Before I had fitted the doors, the wife was in like flint and started to put stuff on it as well as in it. Was not impressed. But I think it looks cool now all is said and done. What do you think?





 
Now that really does grace your room Richard. Well worth the effort you put into it. Now isn't that just like a woman...no patients. :lol:
 
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