The issue that Adrian raised is an extremely important one, and I emphasise this for those that lack the insight to recognise what this thread has been about. It is not simply about "sharpening" a dull blade. It is about what happens at the bevel when you use a BU plane blade.
Many people clearly don't recognize this, but Derek has it right. The question was about why these planes seemed to behave so differently. And the various answers have clarified my thoughts and given me ideas for things I might try to further my understanding.
ikisumu":1aptvx0a said:
It's essentially his challenge and he needs to do his own part of his homework by himself. If the problem is real, the reason will eventually appear at least by trial and error.
Trial an error, completely undirected, is a slow way to learn. I'd prefer to at least limit the scope of trials by using the knowledge of others. And when it comes to understanding things that happen at a microscopic level, perhaps it's not effective at all as a learning technique. If all I wanted to do was make more shavings, then I don't have a real problem because I know that if I sharpen the blade it will make shavings again. The problem is more one of an intellectual character.
Why do I observe such a big difference between my tools? And does this in the end suggest a way I should change my work practice?
There are some immediate implications for my method of work. In following the Charlesworth method for flattening timber, you're supposed to plane stop shavings until the plane stops cutting. So what am I to think when the plate stops cutting but the straight edge reveals a pronounced bump? It doesn't cut badly, tearing the work, or leaving lines. It just doesn't cut. As far as I can tell it went from nice shavings to no shavings. Understanding that the plane can stop cutting for other reasons that surface concavity is
very useful.
Another implication concerns tool choice. If I can plane for 15 minutes with a bevel up plane or 4 hours with a bevel down plane before I have to sharpen, and I'm satisfied with the quality of the planed surface in either case, then I'd really prefer the 4 hours. (This would be true even if I can sharpen in 2 minutes because sharpening interrupts my flow.) This would present a strong reason to favor the bevel down. Maybe it would be worth double beveling to get higher cutting angles. If it's rather about cutting angle then maybe I need to carefully consider my need for the 59 degree cutting angle, or at least understand the trade off.
For those who want to hear about actual shavings, I'll report that I sharpened the blade. It took 10 minutes to work past the microbevel and I did more loupe inspections than I normally would to see if I could identify any residual wear bevels anywhere. As far as I could tell the edge looked good without a bevel on either side. I started with a 0.001" shaving and then raised it to 0.002" and finished flattening the board I've been working on. This took somewhere in the vicinity of 15 minutes and if the plane performance changed during that time, I was oblivious to the changes.
I'm making a side table and this board will be part of the apron. I need two short pieces more and then I'll have the stock preparation completed, and I can begin the joinery. I expected to start in on planing another board for the two short pieces, but the board had a rather large amount of twist, and I ended up getting caught up in the question of whether to cross cut it (to preserve thickness) or use different stock, or forge ahead. (I do also have the problem of planing the table top. It has some scary looking tear out and is 63" x 22".)