EdK
Established Member
Sooo... I wanted to make some storage and had no idea how to do it but I think it is working out.
I have been procrastinating on the kitchen build (don't know what I am doing!) but bought alot of the sheet material a while back.
I found a design in Taunton's 'Bookcases, Cabinets & Built-ins' p.99 - Christian Becksvoort:
I have Egger MFC (18mm and 8mm) along with cherry veneered 19mm MDF and some solid cherry wood.
I thought I could follow his plan but using MFC for the carcass and a slightly different construction process:
I made a base from softwood and a thin softwood frame for the wall - then starting from the wall I made MFC L-shaped boxes and kept adding to it. I had to scribe the back wall as it was well out of plumb and pretty wavy (and I left the skirting board in and scribed around it). This is probably not the way to do it! I found it slow...
I joined the MFC with 6mm dominos just to keep things in place and with pocket screws to keep things tight.
Messed up with the first screw and screwed through into the shelf above which popped out a large thunk of MFC... way to go. Have patched it rather than replace it. Should have replaced the shelf in retrospect.
Anyway that was the MFC carcass - the last vertical panel was 19mm MDF cherry veneered.
I dominoed reference slots into the carcass for the face frame and made the face frame.
I measured where the slots should go for the faceframe and then dominoed them into the FFrame. Again, I am sure that there is a better way of doing this but I was making it up as I went along and not working very cleverly...
I pocket holed the shelves and attached the FFrame with glued dominoes and pocket screws where I could. I only made a single walled MFC carcass so if I pocket holed the vertical sides then they would be visible which I chose not to do (i.e on a kitchen cabinet you can pocket screw the outside vertical carcass as you then have the next cabinet butting up to it.
This wasn't ideal either but I managed to brace the FFrame as I glued and screwed it so it's not too bad.
Then I made lots of doors from solid cherry (22mm thick by 50mm & 70mm) with 10mm MDF veneered panels.
The doors turned out ok - I dominoed the rails and stiles togther and used a slot cutter in the router table to cut the slot for the panel leaving a little room for expansion.
Chopped alot of mortices for hinges....
All finished with Osmo Polyx.
Oh, the end panel has a solid frame glued to it as in the original design but I made a mistake and should have made the frame a little thinner I think. In his plans the frame is 22mm glued on but in his pictures it looks slimmer - to my mind it should be slimmer to approximate a slotted panel - so something like 10mm to 15mm? Anyway - looks a little heavy to me.
So as you can see - plenty of construction mistakes!
At the moment I am a little stuck on the drawers.
How to make them?
As mentioned, I have 18mm MFC and 8mm MFC so was wondering what the best way of making the drawers was.... any advice?
I also have to buy drawer slides - any recommendations? Drawer depth is 585mm (from wall to font of FFrame) and 500mm wide.
Also - where can I buy traditional Shaker style turned knobs (ideally from cherry)? Don't have a lathe.
Thanks for looking.
Ed
I have been procrastinating on the kitchen build (don't know what I am doing!) but bought alot of the sheet material a while back.
I found a design in Taunton's 'Bookcases, Cabinets & Built-ins' p.99 - Christian Becksvoort:
I have Egger MFC (18mm and 8mm) along with cherry veneered 19mm MDF and some solid cherry wood.
I thought I could follow his plan but using MFC for the carcass and a slightly different construction process:
I made a base from softwood and a thin softwood frame for the wall - then starting from the wall I made MFC L-shaped boxes and kept adding to it. I had to scribe the back wall as it was well out of plumb and pretty wavy (and I left the skirting board in and scribed around it). This is probably not the way to do it! I found it slow...
I joined the MFC with 6mm dominos just to keep things in place and with pocket screws to keep things tight.
Messed up with the first screw and screwed through into the shelf above which popped out a large thunk of MFC... way to go. Have patched it rather than replace it. Should have replaced the shelf in retrospect.
Anyway that was the MFC carcass - the last vertical panel was 19mm MDF cherry veneered.
I dominoed reference slots into the carcass for the face frame and made the face frame.
I measured where the slots should go for the faceframe and then dominoed them into the FFrame. Again, I am sure that there is a better way of doing this but I was making it up as I went along and not working very cleverly...
I pocket holed the shelves and attached the FFrame with glued dominoes and pocket screws where I could. I only made a single walled MFC carcass so if I pocket holed the vertical sides then they would be visible which I chose not to do (i.e on a kitchen cabinet you can pocket screw the outside vertical carcass as you then have the next cabinet butting up to it.
This wasn't ideal either but I managed to brace the FFrame as I glued and screwed it so it's not too bad.
Then I made lots of doors from solid cherry (22mm thick by 50mm & 70mm) with 10mm MDF veneered panels.
The doors turned out ok - I dominoed the rails and stiles togther and used a slot cutter in the router table to cut the slot for the panel leaving a little room for expansion.
Chopped alot of mortices for hinges....
All finished with Osmo Polyx.
Oh, the end panel has a solid frame glued to it as in the original design but I made a mistake and should have made the frame a little thinner I think. In his plans the frame is 22mm glued on but in his pictures it looks slimmer - to my mind it should be slimmer to approximate a slotted panel - so something like 10mm to 15mm? Anyway - looks a little heavy to me.
So as you can see - plenty of construction mistakes!
At the moment I am a little stuck on the drawers.
How to make them?
As mentioned, I have 18mm MFC and 8mm MFC so was wondering what the best way of making the drawers was.... any advice?
I also have to buy drawer slides - any recommendations? Drawer depth is 585mm (from wall to font of FFrame) and 500mm wide.
Also - where can I buy traditional Shaker style turned knobs (ideally from cherry)? Don't have a lathe.
Thanks for looking.
Ed