It takes a long time for tomorrow to come in this house !
The sight edge moulding is on and the grotesque ornamentation for the pilasters is underway and its time to get the CaSO4.2H2O out and make gesso sottile and pastiglia.
To convert CaSO4.1/2H2O into CaSO4.2H2O I had to resort to a bit of schoolboy chemistry and employ Dihydrogen monoxide H2O.
I combined 9 parts Dihydrogen monoxide to one part Calcium sulphate hemihydrate in a suitably sized laboratory approved container and continuously agitated the solution for 45 minutes until the exothermic reaction was completely exhausted.
Actually, I dumped plaster of Paris into a lot of water in the gilding room bin and stirred it with a stick.
Once the initial part of the process was completed, the solution slaked for a further 30 days, with a water change each week and a stir twice daily.
When 30 days was up it was drained in the gilding lab sink using bank robbers headgear and set it to dry for a further 30 days.
I then ground it up to a fine powder, sieved it and added it to hot rabbit skin glue mixed with 10 parts water to make pastiglia. This was used to fill the gap between the cast gesso and the joinery of the frame.
There's a lot of gypsum in a small amount of glue and it's surprising how much the glue can take. Onced mixed I can keep it in the fridge for a week and use it to fill any cracks which appear in the joint, as it shrinks quite a lot when it dries. It needs to be warmed up in hot water before it becomes plastic enough to use and I apply it with modelling leaf spatula.
Here's the gap which needs filling. It's there because it was easy to snap the cast, so I had to make sure there was enough room for it to fall into place easily.
You can buy CaSO4.2H2O (gypsum) in a bag as Gesso di Bologna and ovoid all this marlarkey, but I wanted the experience of doing it from scratch, as no one could tell me how it was done, apart from Cennini in his wonderful little book.
Next up gesso sottile.