OK, so as this is my 1000th post I'll try to keep it informative (fat chance I hear some cries....)
I've used a Racal Airmaster for years. It's a powered airfed visor rather like the Rapid that Jeff Hartley referred to with the 2-speed motor/filter pack clipped onto a belt and held round your back. It generates a constant flow of air from my brow down over my chin and out when in use. Mine has a flip-up visor so I can flip it open to speak if I need to. I chose that because at the time I was not just a speccky wotsit, but I was also a bearded weirdie, too. That meant that not only did my glasses steam up all the time with conventional masks but I was constantly breathing in stuff around the edges of the mask and it was doing me no good at all. It was during this period that I discovered that I was sensitised to mahogany, so something had to be done. This is hardly a cheap option, and it can restrict what you are able to do, but it is extremely effective. IOh, and it has a built-in safety shiled - another point for a spectacle wearer like me
A plus point of a fed air respirator like the Airmaster is that fitted, with active carbon filters as well as particulate filter pads it is really good for spraying. Swap the carbon filters out and install the standard P2s (I think, may have that wrong, doh) and the mask is fine for dusty work where the carbon filters are (expensive) overkill. This means that one mask, with appropriate filters, will cover many of your needs for woodworking and finishing (assuming that you spray). I agree with what CHJ says about these bled air units for use with 2-pack catalysed lacquers, but the cost of fitting three filters in-line plus the inlet piping to my compressor means that I'm happier just finding alternative materials to spray...... At least for now.
As for when the filters are going - I run my particulate masks for no more than 15 or 16 hours and keep a log of usage (a H&S requirement) so vacuuming out or air blowing doesn't come into it. The active carbon filters tend to be used only for spraying, are kept inside a couple of plastic bags between sessions and are replaced at the firtst hint of being able to smell any of the finishing materials. That's the only way I know I'm afraid.
I've tried the PowerCap and to me they seem a bit sort of front top heavy - I'd be concerned about them getting in the way if I were on the lathe, for example. But I've met people who don't like having a belt with a power pack on, and like the PowerCap, so it's probably what suits you personally.
I've have changed my approach over the years, though, and I'm now trying to pick-up as much dust as possible at the source of production and thereby reduce the need to wear a heavy mask at all. I've also gone over to using Festool and other power tools which can be hooked up to a vacuum cleaner (I find the clip on bags useless a lot of the time). The result is that I wear a mask less frequently when machining now, it all depends on what's being done and how much is escaping into the my atmosphere. I'm currently toying with the idea of fitting a downdraught table onto my stroke sander (the dirtiest machine in the workshop) and of building a downdraught sanding table (mk 2 prototype nearing completion as I write....). I'd love a wide belt sander and a big fine dust extractor for it - but my budget wouldn't!
Scrit