When this:
arrived in the post from Australia, I knew it was time to start this project.
I had a hunt around in my wood store, thinking I had one or two bits of ash......but found I had all this lot:
This should get me a fair way into the project.
I revised my working drawing whilst on the 'phone one day, so this is what I am now working from:
I started by giving all the major structural pieces a letter designation, and picked out my biggest piece of ash for the front rail, which needs to be quite strong. The piece was only 28mm thich, so I planed up a face, cut it in half lengthways, and laminated it. There is going to be a huge amount of lamination in this job, so I had to take an early view on which glue to use. This time, it will be ordinary white woodworkers PVA. I want pale glue lines, obviously, so this rules out the Titebond.........and I can't be doing with the mess of PU in these circumstances. I am going to be using gallons!!!
As soon as I had clamped this lot up (I knew there was a reason I had kept the old B&D Workmate!), I went looking for a catalogue...........I'm going to need lots more clamps!
As a first experiment in steaming, I needed to work out how thick to cut my laminates..............so I borrowed the iron and steamed a thin piece of ash for a minute or two.
It worked pretty well, but I bent too aggressively in one place...........folded rather than bent!!!......it would have worked completely if I had made a proper former. Later I sketched one out, and I guess that is the next job. That and making the steamer.
Mike