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tony

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I have a Nova DVR 3000 which was purchased new in 2003. I bought this second hand from a club member, who has sadly passed away. There is some minor thread damage & I wondered what the best course of action would be. I may be wrong , but I think it's M33 x 3.5 RH. Thanks in advance. Cheers Tony.
 
The manual gives you three choices of thread size:

https://www.carbatec.com.au/documents/manuals/Nova/nova-dvr-3000-manual_mar-2005.pdf

If you are unable to discern the thread pitch using a ruler or calipers (measuring over as many threads as possible), you can buy a thread pitch gauge for £6.29 (https://www.amazon.co.uk/Stainless-Thread-Imperial-Cutting-Measuring/dp/B08MT6KYVW) which will assist in that determination.

Posting a photo of the spindle would help us to give specific advice on solutions to your problem.

If the damage is minor and the thread is metric, a small triangular file can dress the threads better. At larger expense, a thread restorer file is better, but I am unable to locate one which offers 3.5mm pitch.
 
If, as you say, the damage is minor, I'd just try dressing the threads with a small triangular or thin file, or even with a set of needle files.
Possibly even a suitably shaped diamond sharpening tool which you could then use for little tool sharpening jobs around the workshop.
 
Aren't those lathes 1 1/4" x 8tpi? That may explain the thread damage!
I've just had a look at the lathe & you are correct , it is 1 1/4 × 8tpi. I don't know if the insert is the correct size as it came with the chuck. There doesn't appear to be any damage to the internal threads on the insert , but there is some damage to the spindle threads on the lathe.
 
If, as you say, the damage is minor, I'd just try dressing the threads with a small triangular or thin file, or even with a set of needle files.
Possibly even a suitably shaped diamond sharpening tool which you could then use for little tool sharpening jobs around the workshop.
I did try filing it with a small triangular file, but it hasn't solved the problem.
 

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