Hi Brad,
Unfortunate that the door you like is a FD60. FD30 doors from that source are only :lol: £650 but, as far as I can see, not available in the pattern you prefer.
First a question: I guess you have already considered whether there is any chance of providing an alternative means of escape by a second staircase? Probably not possible in most ordinary folk’s houses and even if it were it might work out as expensive as providing fire doors depending on the work required and how much of it you could do, e.g. maybe make and install the staircase.
Table B1(Bldg Regs Fire Safety AD-B1) requires any door forming part of the enclosures to a protected stairway in a single family dwelling to be FD20/E20. That is easier to achieve than FD60 or FD30 so you might be allowed some latitude. There are some standard constructions, which have already been tested, shown in manufacturer’s literature. So, for example, 7mm Pilkington Pyrodur in an appropriate door construction can give 30 minutes integrity but not much insulation. 15mm Pilkington Pyrostop in an appropriate door construction can give 60 minutes integrity and 30 minutes insulation.
Pilkingtons Pyrodur Plus, FIRE TEST SUMMARY, REFERENCE: RF00137 at:
http://www.pilkington.com/resources/fir ... f00137.pdf
shows one of several tested constructions. I know that it shows two sheets of glass rather than 4 panes but you can try asking your Building Inspector whether he would accept a 4 pane door made on these lines. As long as the bottom rail is more than 100mm deep (Bldg Regs Fire Safety AD-B1, Table A4) there is no limit on how much glazing can be fitted but obviously you must stick to the tested sizes of the joinery elements (or larger) if you are relying on that test to support your design. If he won’t take the responsibility or it falls outside his remit it should be possible to have a design based on tested constructions assessed by a suitably competent person.
Assessment is referred to in Part B of the Building Regs, Appendix A, Introduction, clause 1.b. You would have to find a suitable company or fire safety engineer and pay them for their professional opinion. I have no idea how much they might charge you but assuming the design you offer is acceptable it shouldn’t take them too long to do and if you can convince them this is a one off for yourself maybe they might do you a reasonable deal. If you only need 1 or 2 doors it may not be worth the cost and the hassle to you.
My experience to date is that all the non insulating glass requires the use of chamfered overlapping beads which I find not so attractive. If you want to use square or moulded beads you would have to use an insulating glass like Pyrostop which will be thicker and more expensive. There are other manufacturers with other design details although they are all broadly similar.
Envirograf produce all sorts of useful things for upgrading existing doors but their surface applied coatings and films are not ideal for making new doors as it is easier to make a proper door which doesn’t require special maintenance care. Their intumescent cloth is ok for making new doors when laminated between ply panels which protect the cloth from physical damage.
Note that B3 Section 4, 4.7, requires floors, both old and new, to have full 30 minutes fire resistance if:
they separate circulation spaces or
the new area created is greater than 50sq metres in area or
the new area contains more than 2 habitable rooms.
Some domestic floors only meet the “modified 30 minute standard”.
Hope this is of some help
Graham