Thanks for all the kind comments guys - it means a lot considering the incredible talent present on this forum.
Nelsun - it's not that I burn wood gratuitously you understand. I always seem to end up with offcuts that are too small to store on the rack and too big to fit in the woodburner. I hate throwing wood away (ask Oli, my apprentice - he spends countless hours re-organising the "it'll come in handy one day" pile) so when this order came through I adjusted the proportions by no more than a few mm here and there and was able to use up 8 bits of 150 x 485 TulipWood left over from doing some custom door linings.
Eric - as for the housing joint it was actually one of the few times when I eschewed power and went all unplugged!! All done with Stanley No 45 and finished with Record 71 router plane. Very satisfying indeed.