This thread is mostly about hand tools, but in fact the question I’m asking may relate to machine tools really.
I am making a plane that requires corner boxing. I have made the mortise (?) in the sole to receive the boxing.
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My understanding is that the traditional and best way to do boxing is to create a laminated sheet of boxwood slips at 45 degrees, then cut off little sticks so that the end grain is used for the sole of the plane. So I attempted to do this, with rabbit glue, and it seemed to work at first.
However, predictably it didn’t really work. Perhaps because the glue is no good, perhaps because the contact is poor, although I jointed the pieces as carefully as I could. When I’ve seen it done before, the boxwood is consistent and even. My boxwood is gnarly with highly irregular grain. But the sticks easily broke Into their constituent parts.
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So, question 1 - does anybody experienced have any tips or comments that might help. I guess one solution is to stop messing with the lamination and just cut some strips with the grain orientated in the right direction and use that. In practice it will be fine.
However… I have now used up my small boxwood log messing around with this. My other boxwood log is much more regular but about 8” round and 3 foot long. How the heck am I going to mill that with a table saw?!
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I have felt a bandsaw coming on for a while but I have very limited space and very limited money. I would have many uses for it - I’d love to be able to mill medium sized logs, and even cutting plane blanks accurately is a pain on the table saw (they have to be flipped).
question 2 - is there an affordable and compact bandsaw that might help me?
FWIW I also have a Makita power mitre saw and circular saw. I also have a 6x4 horizontal metal cutting bandsaw if any of those might help.
For today I think I will try the boxing in oak. I need to solve these problems though.
Steve