I visited Education For All at Corby last week. When I visited they had wooden tables as well as metal framed tables with wood, composite or laminate faced tops. I also saw some strong welded tubular metal bench frames which will go to scrap. With a little imagination some of this stuff might be altered for re-use rather than scrapping it. It needs people with a potential use to come up with ideas. If I ever build that CNC router I know where I might get a solid steel base for it! Furniture is stacked as shown in photos posted by Wizer so allow time for looking through. Everybody there is very helpful but busy so, if you intend to find something you want, allow time to find someone to help move stuff around and extract it.
I went to Education For All to buy a woodworking bench for my own use. Up to now I have managed with my Workmate or a piece of ply on 2by4s clamped to two of those cheap folding workbenches. This lacks enough weight and stability for many tasks. Heather’s post prompted me to see what they had. There are woodworking benches of several types all about 810 mm high. I saw many two user rectangular pattern about 1500 x 750 with 2 number Record 52 or 53 vices fitted. These looked as if they could be difficult to dismantle and reassemble.
They also have square Beech benches by Emir, nominally 1070 or 1220 square with four record 52 vices fitted, and similar ones with square Beech tops on metal frames. There was one 1220 square bench at the side of the stack which, looking as good as any other, I went for. These benches have morticed legs and bottom rails with tenons and draw bolts to pull them together. The top is screwed to the legs via stout 4 way steel angle brackets.
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The mainframe was easy to disassemble but the bench I chose had 4 cupboards which were either pinned or screwed and glued together and attached to the lower frame rails. After removing all the visible screws from inside and below I knocked the assembly apart with a block and mallet. Some of the face ply, where well glued, was left on the joint but it was generally repairable. I was baffled by a screw in the centre of each bottom rail securing the small intermediate post which was hidden by scraps of ply left glued on the joint. Once found and removed this allowed disassembly of the cupboard parts. The underframe and cupboard parts went into the back of an estate car with the load cover in place but the bench top had to go on the roof rack. The top is four pieces of 250 x 40 Beech with draw bolts but I didn’t try to take it apart as I was sure it was glued The top weighs 37.5kg and I guess the whole thing with vices about 150kg. The pile of bits looks like this:
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http://i455.photobucket.com/albums/qq27 ... educed.jpg
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I have the base assembled but need to modify the cupboards to form two useful ones rather than four small ones before I put the top on. I also bought a Record 53 vice which I will fit in place of one of the 52’s.
The bench complete with four Record 52 vices cost me £30 which I thought very reasonable. I travelled there and back from Warwickshire and was on site looking, dismantling and loading from 08.15 till 14.00 hrs. I expect that the total of travel, dismantling etc, re-assembly, including making good damaged ply before putting it together and altering the cupboards, will take longer than making a simple bolted frame bench from scratch to my own design. On the other hand I am pleased to have saved a good quality and better looking bench from becoming wood pellets and will enjoy using it.