Thank you all for your replies. Answering some of them as follows:-
1. Lazarus, I have tried making large Cole jaws and they were not very good. I could not achieve the necessary accuracy for drilling the holes in the plates.
2. A vacuum chuck sounds too complicated and expensive to me. I saw one thread that referred to making a vacuum chuck that was used for a while and then sat unused thereafter.
3. Marcros, I did contact Vicmarc and they suggested that it is possible to shave the larger jaws down to reduce the overall diameter when fully expanded. This is not a solution that appeals to me but I am considering it. Vicmarc agree that I could not use the 485 jaws fully extended on my lathe.
4. Duncan, as previously, your reply was particularly helpful. I couldn't really make out all the photo's but the information accompanying them was very useful. If I understand correctly you are able to use the 485 jaws on your lathe with a 20" working diameter but without full expansion using the largest fixings for the buttons. On any smaller settings there is enough overlap to avoid the need for full expansion of the jaws. Have I got that right?
I am still tempted by the larger jaws but may chicken out and go for the 385's. Thank you all again for your positive input.