Sheffield Tony
Ghost of the disenchanted
Last month some of my green woodworking group were having a go at making stools from the "prunings" of a very large walnut tree which had to be topped out for safety reasons. So, I got to have a play with a friend's travisher. . They are a great fun tool to use, very theraputic. I'd quite like to have a go at making a Windsor chair soon, so decided that I needed one. The one I played with came from here, but I didn't want to just buy one, so I took home a few sketches of it and key measurements.
For the the cutting iron I found a spare piece of 1/8 x 1" O1 ground flat stock. Most of the work is sawing and filing; I roughly ground the bevel whilst it was still flat, then bent the curve hot using a home made bending tool I made earlier
Then bent up the two tangs. Nearly set fire to my plan offering up the curve to the drawing !
One of my better ideas was to make the curve of the blade just a little bit larger radius than that of my wet grinder, so that I could shape it easily. Before a final grind, I hardened it by heating to red heat (took a MAPP gas torch in one hand an a propane one in the other to get it all hot enough), and quenching in oil. I now know why it is not a good idea to use a plastic tray for your quenching oil - fortunately I had anticipated trouble and had a wet cloth to hand to extinguish the flames. Then tempered in the oven at 210C for an hour, and given a final grind and sharpen.
Then that nice block of mahogany - it was a recycled bit of old window frame, and the only bit of hardwood to hand of large enough section. A bit of sawing, drilling and a while with the spokeshave, and here we go:
Not quite so curvey as the original yet, but I figure I can shave away any bits that annoy me at a later stage when I've used it a bit, but I can't put wood back if I take too much off now !
It was fortunate that I left making the wooden body until after I had finished the iron, because during the hardening process the curve relaxed to a slightly larger radius than intended, which I could work around by making the body to fit. Next time, I'd do an annealing/stress relieving step, and make a final tweak of the shape before hardening.
For the the cutting iron I found a spare piece of 1/8 x 1" O1 ground flat stock. Most of the work is sawing and filing; I roughly ground the bevel whilst it was still flat, then bent the curve hot using a home made bending tool I made earlier
Then bent up the two tangs. Nearly set fire to my plan offering up the curve to the drawing !
One of my better ideas was to make the curve of the blade just a little bit larger radius than that of my wet grinder, so that I could shape it easily. Before a final grind, I hardened it by heating to red heat (took a MAPP gas torch in one hand an a propane one in the other to get it all hot enough), and quenching in oil. I now know why it is not a good idea to use a plastic tray for your quenching oil - fortunately I had anticipated trouble and had a wet cloth to hand to extinguish the flames. Then tempered in the oven at 210C for an hour, and given a final grind and sharpen.
Then that nice block of mahogany - it was a recycled bit of old window frame, and the only bit of hardwood to hand of large enough section. A bit of sawing, drilling and a while with the spokeshave, and here we go:
Not quite so curvey as the original yet, but I figure I can shave away any bits that annoy me at a later stage when I've used it a bit, but I can't put wood back if I take too much off now !
It was fortunate that I left making the wooden body until after I had finished the iron, because during the hardening process the curve relaxed to a slightly larger radius than intended, which I could work around by making the body to fit. Next time, I'd do an annealing/stress relieving step, and make a final tweak of the shape before hardening.