@sunnybob: You asked, QUOTE: What make is your set up? UNQUOTE:
QUOTE: (from my initial post on this thread): +1 for the CHJ suggestion, although I did use my lathe to knock up a "posh" one - UNQUOTE:
Both the table (and the pin) are home made, and the router is a very cheapo DIY Emporium 1200 Watt 12.5 mm thingy (called "Matrix" if I remember correctly).
When making the above pin I guess I didn't "know any better" (I still don't to be honest, sorry!) and it just seemed like a good idea at the time. As said, it works fine for me, particularly when finish-shaping small toy pieces, and/or rounding edges over.
I tend to use a router bit with a guide bearing for small stuff (which is what I mostly do). I just run the work piece against the router bit with one end of the job against the (rotating) pin and the other (the part where the cutting's actually being done) against the (rotating) guide bearing.
As I say, it works fine for me, and most important to me, it feels as safe as I think a router table is likely to be, in that my pink meaty parts are as far away from the rotating cutter as it's possible to be (without standing on the other side of the shop that is)
I should think paul's idea (post above) would work fine too, but his is a little more complex than mine - as said, mine has no washers and no bearings. It's just a piece of brass rod bored out to be a nice "slippery fit" on the (plain) shank of the bolt, with the bolt screwed into a blind nut under the table. (BTW, after cutting the head off the bolt - it was a 6 or 8 mm coach bolt as I remember - I did saw a slot into the top so I can use a screw driver to tighten the bolt down into the table). And (purely for looks I thought), I did machine a small chamfer on the top of the brass rod.
As a last point, perhaps I should add that I sited, I think, 3 blind nuts under the router table at various points. That's so I can place the starter pin in whatever position best suits the size and shape of each individual work piece.
So sorry if I've been "doing it all wrong" folks, I didn't know any better, and as said, "wrong" or not, it works fine for me. And in my own mind anyway, it's pretty safe too - IMO, by no means a small consideration when dealing with router bits wizzing round at 20,000 rpm!
P.S.
Sorry about the "I thinks" and the "as I remembers" in the above. Presently my shop is being "re-built/re-arranged" after upgrading the wiring, etc, and the router table, router (and lot's of other stuff) are all packed away in boxes at the back of the garage for a while longer.
AES