I have just finished this box.
Ripple ash bog oak and brown oak box by
Racers, on Flickr
Ripple ash bog oak and brown oak box by
Racers, on Flickr
Ripple ash bog oak and brown oak box by
Racers, on Flickr
Ripple ash bog oak and brown oak box by
Racers, on Flickr
Its ripple ash thinned down on the band saw than hand planed to thickness.
The lap joints planed with my shoulder plane and the bottom grooved with a Record 43.
The base was glued up from the off cuts from the sides and chamfered to fit the groves.
I band sawed the lid to shape and shaped the top of the lid first with an axe to remove an much of the waste as I dared, then planes, gouges rasps etc. The inside was smoothed with a small wooden compass plane and the grove cut with gouges.
After lots of sanding (I hate sanding) it was finished.
Slots where cut into the back for the Bog oak hinges and the lid notched, holes where marked on the ends of the lid and with a freshly sharpened 4mm lip and spur bit the hinge holes where drilled, the hinge holes where drilled using the lid as a guide.
Brass hinge pins where inserted and the holes where plugged with Bog Oak plugs, made by hammering a thin length of bog oak through a home made dowel plate.
The ripple ash had a thin coat of Danish oil and a couple of coats of Renaissance wax, the lid had 3 coats of Danish oil and was scotch brited and waxed.
I do like the lap joint method of box making it hides your bottom groves and works well, I will probably use the router table to cut them next time.
Pete