Mouseman making

[johnnyb]

I've just had a look at robert thompsons craftsmen. I began to think about how these are made and indeed the oak they use. They imply a single craftsmen makes each piece despite advertising for both cabinet makers(£33000) and woodmachinists. Anyway most of it seems straightforward panels, joints etc. The two things that stand out are the adzed tops and the octagon legs. How are these made? I'm guessing the tops are not as simple as have at it with an adze...polish. I imagine the legs are machined all but one facet which is carved into a mouse.(to me the mouse seems a parody at this point but an effective trademark)
They seem to offer a decent apprenticeship.
They imply the oak used is air dried outside for 7 years. This can't be the only treatment as it would not be dry enough to go indoors. Maybe they dehumidify it down to an acceptable level. They seem to use nice quality wood. I must have a visit there one day. Feels like a good place overall it must be said.

 

[Eshmiel]

I can't say what the current or recent Robert Thompson production is like but if they kept to the traditional methods of making, as did his various apprentices ("The Yorkshire Critters") who set up in business making the same stuff, then just about every surface of every piece will be adzed to shape rather than planed or otherwise shaped. There are some machine-cut (planer/thicknesser) surfaces in the less obvious parts, such as the underside of a table stretcher, but even small parts such as the panels in the frame and panel items were adzed.

In 1966 my parents-in-law bought quite a lot of Mouseman-style furniture made by one of RT's apprentices, Albert Jeffray. Albert's stuff stuck to the traditional adze-making techniques right up to 2013, when I believe production ceased. However, many of the later productions did begin to show flat-planed surfaces, presumably to reduce costs, to please customers or maybe because it became difficult to find enough apprentices willing to learn the adze-shaping skills.

As I recall, my father-in-law, who went to watch the place at work sometime in the 70s, said that the adzed surfaces were lightly hand-sanded as the final step to remove whiskers, sharp arises and the like - but no more. The furniture was sold as unfinished, just-waxed or with some tougher varnish-like stuff, as the customer wanted. My father-in-law bought his unfinished, as it did reduce the price a tad.

I've attached some photos of the Albert Jeffray Mouseman-style stuff we inherited when my parents-in-law died. The adzing of all sorts of parts can be seen, I hope. (If not, I'll take more photos - eventually).

 

[Co1]

It’s sacrilege that the mouse man museum is 10 mins from my house and I haven’t been!

I drive past regularly and there are huge barns full of boules of oak being air dried.

 

[johnnyb]

I'm seeing the adzing as a surface finish rather than a method of manufacture. I'm slightly doubtful that these items would be handmade at all tbh but I am highly cynical! Just handfinished and carved. I guess I'd have to visit there production workshop to see. I have done some adzing as a surface finish and sure enough those irregular hexagons do appear. I didn't swing it just used it like a large gouge with a twist.

 

[Blackswanwood]

I'm seeing the adzing as a surface finish rather than a method of manufacture. I'm slightly doubtful that these items would be handmade at all tbh but I am highly cynical! Just handfinished and carved. I guess I'd have to visit there production workshop to see. I have done some adzing as a surface finish and sure enough those irregular hexagons do appear. I didn't swing it just used it like a large gouge with a twist.

I’ve watched them adzing table tops. The timber is rough sawn and the adz brings it to the final finish.

They have massive oak boules dotted around the village. These are moved under cover as they season (which takes years) and is then machined down into more manageable sized boards for manufacture.

They don’t have a sawyer in a pit but the manufacture is pretty much as it’s always been. It’s not just hand finishing.

I posted a YT video in the “Post a Picture of the last thing you made thread” from the 1930’s when the topic came up a few weeks ago. Not sure if you’ve seen it but if not it’s worth a watch.

I’m a bit cynical about the prices they charge but am in awe of their traditional hand tool skills.

If you are visiting you can watch them at work from a gallery. It can be a bit of a lottery as to what you see. We live a few villages away and if I’m passing and have the time always have a quick shufty at what is going on.

 

[Eshmiel]

A few more Eagleman piece photos, in which you can see that even the small panels (around 5" X 6") in the frame & panel doors/sides are adzed to shape rather than hand-planed or machined. As Mr Swan reminds us, the shaping of parts is initially done by large machines to make the planks square nd evenly thick/wide but all of the furniture parts as they go into a piece are hand-adzed to final shape and finish.

Without a more detailed observation, its hard to know if hand-adzing is slower or faster than something like hand-planing. It won't be as fast as machining things to final size, shape and finish but, as far as I know, there is no machine that can make the scalloped look and (just as important) feel. Maybe some sort of scrub plane could do it but it would be unlikely as even a scrub plane has a flat sole. Perhaps a scrub-compass plane .... ?

Once a worker has the skill, I can see that adzing might be quite rapid. One swing will take substantially more wood off than one swoop of a hand plane. Do they do it to knifed lines or other marks, I wonder? Or is it all by-eye? Maybe our local-to-Mouseman chaps will go and look or even interrogate?

 

[johnnyb]

Just watched that silent movie from blackswanwoid. Brilliant. Thoroughly enjoyable. I saw much assembling of mostly completed parts, no cutting from patterns or cutting of joints. Several carved mice, ecclesiastical carving which is always done by hand. Adzing of a table top then scraping, then sanding. I'm sure the actual processes are carefully guarded as even that film from the 30s is carefully curated imho. (I'm not criticising them at all just curious as to how a firm like this actually operate you know the nitty gritty.) The wood can't simply be brought in and used as when it went Into a heated house all hell would break loose!