Making my own wall hung cabinet

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If you want back panel and French cleats, just set the back panel in the thickness of your cleats material, then the cabinet will sit flush on the wall.
 
+1 for blockboard.
For your drop down flap consider a ‘piano’ hinge and making the flap about 75mm taller than the cabinet, with the additional 75mm below the hinge. This will provide support to the flap when it’s down.
 
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