Kittyhawk
Established Member
How to build a P51D Mustang. Part 1. General info.
I hope that you will find the following on wooden aircraft modelling interesting or perhaps helpful, and you will have to forgive a few of my idiosyncrasies because I've never done anything like this before.
There are a couple of points to touch on first before we get into the how-to.
Firstly, I'm not going to insult anyone's intelligence by saying if I can do it, anybody can. That seems to me to be a type of inverse humility. Quite obviously not everybody can. However, seeing the quality work that is regularly produced by members on this forum I have no doubt that modelling in wood is well within the capabilities of all here. Thinking about it as dispassionately as I can, I assess my own woodworking skills as average but slowly improving. What is required is a degree of patience to get the result you want. At the beginning I binned a fair few components because I was not happy with them. I don't bin so much now.
Secondly, the tools. I have a lot of tools because I have a tool fetish but not a lot is needed to build a model. Apart from basic hand tools I use an 8 inch circular saw bench for ripping the timber down to size - a wonderful machine 70 years old, cast iron and weighs a ton. A Stanley No.5 plane and a block plane as well as a Record spokeshave with a curved base for shaping. A Dremel tool with a couple of cutters, also for shaping and a roll of 40mm 120grit emery tape, again for shaping. A couple of pin vices to suit a 1.5mm, 2mm and 2.5mm twist bits, a Scriber, stanley knife etc, and a 2X magnifier that clips onto my spectacles. You may not need this but I'm only a couple of years short of 80 and my eyesight isn't what it was. And, I have a scroll saw for cutting out the profiles once the timber is ripped to the correct thickness. Now a scroll saw is not necessary. I cut out the first four models I built with a jigsaw however this is not so easy and undoubtedly a scroll saw is better. In order to get a scroll saw I had to apply to The Keeper of the Purse for the release of funds which is always a very traumatic experience.
Me: I want to buy a scroll saw.
Wife: Why?
Me: Because people are ordering my models and I need one to cut out the components..
Wife: How did you cut them out before?
Me: With a jigsaw.
Wife: So.......?
My scroll saw is a cheapie Ryobi but it has a tilt table and will handle 30mm thickness ok. The Chinese blades it came with are rubbish and I replaced them with American Ohlson blades, 20tpi.
I also have a lathe, a homemade job cobbled together out of scrounged parts and wishful thinking. There is a bit of turning, propellor spinners of course and the undercarriage wheels or at least the tail wheel if the model is built gear up. However, you don't really need a lathe. Clamp an electric drill down on the bench, cut the head off a little screw and put it in the chuck as a mandrel, mount the timber, devise something for a chisel rest and you're in business. But this is my lathe.
I have been using the lathe to make the exhaust ejectors by drilling a 1.5mm hole down the middle of a bit of 2.3mm alloy rod but in retrospect putting a dab of black on the end of the rod with a felt tip pen conveys the impression of a pipe just as well. There will be other tools I've forgotten about but I can mention them as the post progresses.
Materials. I am not so familiar with your timber but what I think you need - my opinion only, is something with a decent bit of grain and colour variation. I built a Mosquito out of NZ Kauri which is pretty bland and the model didn't look like much. Obviously grainy timber doesn't really look like camouflage on a WW11 aeroplane but it does convey something of the idea. Conversely, I built a SR71 Bkackbird using a dark featureless mahogany and it worked quite well as the Bkackbird was constructed of black Titanium. Your personal preference as to what finish you want will decide your choice. Usable bits of timber can be found from beaten up old furniture sold for a song in secondhand shops, here in NZ anyway. For the metal bits, engineering shops will let you rummage around in their scrap bins. What you need is off cuts of 1mm to 1.2mm aluminium sheet and welding rod ends, 1.6mm And 2.3mm in aluminium and bronze. I should say that I like to use a little bit of metal here and there on the model for contrast but you can just as easily build the whole thing from timber if you prefer. Other things, epoxy glue, PVA glue, a lot of sandpaper (tba), 30mm x 1.6mm panel pins (tba) thin cardboard and again, other stuff I've probably forgotten. Oh, and if you're like me, you will need a box of bandaids. Fiddly work seems to encourage bloodletting.
Right. On with the build.
I hope that you will find the following on wooden aircraft modelling interesting or perhaps helpful, and you will have to forgive a few of my idiosyncrasies because I've never done anything like this before.
There are a couple of points to touch on first before we get into the how-to.
Firstly, I'm not going to insult anyone's intelligence by saying if I can do it, anybody can. That seems to me to be a type of inverse humility. Quite obviously not everybody can. However, seeing the quality work that is regularly produced by members on this forum I have no doubt that modelling in wood is well within the capabilities of all here. Thinking about it as dispassionately as I can, I assess my own woodworking skills as average but slowly improving. What is required is a degree of patience to get the result you want. At the beginning I binned a fair few components because I was not happy with them. I don't bin so much now.
Secondly, the tools. I have a lot of tools because I have a tool fetish but not a lot is needed to build a model. Apart from basic hand tools I use an 8 inch circular saw bench for ripping the timber down to size - a wonderful machine 70 years old, cast iron and weighs a ton. A Stanley No.5 plane and a block plane as well as a Record spokeshave with a curved base for shaping. A Dremel tool with a couple of cutters, also for shaping and a roll of 40mm 120grit emery tape, again for shaping. A couple of pin vices to suit a 1.5mm, 2mm and 2.5mm twist bits, a Scriber, stanley knife etc, and a 2X magnifier that clips onto my spectacles. You may not need this but I'm only a couple of years short of 80 and my eyesight isn't what it was. And, I have a scroll saw for cutting out the profiles once the timber is ripped to the correct thickness. Now a scroll saw is not necessary. I cut out the first four models I built with a jigsaw however this is not so easy and undoubtedly a scroll saw is better. In order to get a scroll saw I had to apply to The Keeper of the Purse for the release of funds which is always a very traumatic experience.
Me: I want to buy a scroll saw.
Wife: Why?
Me: Because people are ordering my models and I need one to cut out the components..
Wife: How did you cut them out before?
Me: With a jigsaw.
Wife: So.......?
My scroll saw is a cheapie Ryobi but it has a tilt table and will handle 30mm thickness ok. The Chinese blades it came with are rubbish and I replaced them with American Ohlson blades, 20tpi.
I also have a lathe, a homemade job cobbled together out of scrounged parts and wishful thinking. There is a bit of turning, propellor spinners of course and the undercarriage wheels or at least the tail wheel if the model is built gear up. However, you don't really need a lathe. Clamp an electric drill down on the bench, cut the head off a little screw and put it in the chuck as a mandrel, mount the timber, devise something for a chisel rest and you're in business. But this is my lathe.
I have been using the lathe to make the exhaust ejectors by drilling a 1.5mm hole down the middle of a bit of 2.3mm alloy rod but in retrospect putting a dab of black on the end of the rod with a felt tip pen conveys the impression of a pipe just as well. There will be other tools I've forgotten about but I can mention them as the post progresses.
Materials. I am not so familiar with your timber but what I think you need - my opinion only, is something with a decent bit of grain and colour variation. I built a Mosquito out of NZ Kauri which is pretty bland and the model didn't look like much. Obviously grainy timber doesn't really look like camouflage on a WW11 aeroplane but it does convey something of the idea. Conversely, I built a SR71 Bkackbird using a dark featureless mahogany and it worked quite well as the Bkackbird was constructed of black Titanium. Your personal preference as to what finish you want will decide your choice. Usable bits of timber can be found from beaten up old furniture sold for a song in secondhand shops, here in NZ anyway. For the metal bits, engineering shops will let you rummage around in their scrap bins. What you need is off cuts of 1mm to 1.2mm aluminium sheet and welding rod ends, 1.6mm And 2.3mm in aluminium and bronze. I should say that I like to use a little bit of metal here and there on the model for contrast but you can just as easily build the whole thing from timber if you prefer. Other things, epoxy glue, PVA glue, a lot of sandpaper (tba), 30mm x 1.6mm panel pins (tba) thin cardboard and again, other stuff I've probably forgotten. Oh, and if you're like me, you will need a box of bandaids. Fiddly work seems to encourage bloodletting.
Right. On with the build.
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