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Fred Page

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Kington, Herefordshire, UK
I want to round-over the top ends of two 4 in. X 3 in. gate posts (rounding over the 3 in. edge). The pieces are far too big to manoeuvre on a bandsaw and my question is: would a powered jigsaw do the job? It has to cut and shape (a 2 in. radius) through 3 in. thickness of softwood. Is this expecting too much of a jigsaw? What are the alternatives to achieving this? I’ve no experience with jigsaws. Thanks.
 
Cut roughly to shape with a long blade in a jigsaw (handsaw would work too) before carefully refining the curve with a belt sander was how I did it recently.
 
If you don't mind it looking a bit rustic a draw knife could be another option

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A decent jigsaw with proper blade will easily do that.
If its a one off you could borrow one ? And buy the long blades.
The definitely practice with some offcuts , jigsaws work best when you can get the feel for them cutting and not force the cut - force and the blade will wander .
Traditionally that cut may have been made with a wooden frame saw and a narrow blade - not much different from a jigsaw in practice.
 
You could take the bulk off with a straight, angled cut with a handsaw. Then do the rounding over with a handplane.
Any reasonable saw. Whatever plane you have. It doesn't need a concave sole - rounding over is surprisingly easy. Finish off with sandpaper or a file if necessary.
 
AndyT":soyfiwge said:
You could take the bulk off with a straight, angled cut with a handsaw. Then do the rounding over with a handplane.
Any reasonable saw. Whatever plane you have. It doesn't need a concave sole - rounding over is surprisingly easy. Finish off with sandpaper or a file if necessary.

This.

No need to over complicate matters
 
Thanks to all replies above. A good jigsaw is now on the Christmas list although I now recognize that hand tools would give the same result. It was the 3 in. thickness that worried me - whether or not a jigsaw could deal with this. Again, thanks to all.
 

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