All of a sudden I'm getting tearout from router.

[ziplock9000]

I use a Bosch 1400 POF ACE ace router with a new, ultra cheap OGEE bit to finish the edges of small plaques that I make from very soft redwood. (I got them free, so why not)

It started off great, but after just 8 plaques I notice a lot of tearout at the top of the piece, which got worse very quickly after about 12.

While it's a very cheap bit, I didn't expect cutting just 2 or 3 meters of very soft wood would make it get drastically worse.

I checked the positioning of the bit, and the blade does cover the part where the tearout occurs.

(Ignore the burn marks, I was experimenting. no matter how many times I went back and forth extra tearouts (or whatever they are are everywhere))

I used another similar bit in a very cheap Chinese router before this and it's not went dull or done this after many dozens of plaques.

I've not done anything different.. so it has to be the bit right?

 

[dzj]

Clean the crud off the bit, remove bearing and a few swipes over a small diamond card
sharpener should solve your problem.
You might try various router speeds and feed rate.

 

[johnnyb]

I was amazed at the difference in quality of freud carbide v cheapo. I was doing a job where hitting nails was inevitable. The freud bit hit them and whilst slightly blunted never chipped. The cheapo chipped loads. Dodgy bearings also make a difference to finish.

 

[Ollie78]

It is probably blunt by now but it can also be the wood, sometimes you just get a real fluffy bit. As said above try sharpening it.
I agree that Johnnyb that a decent bit is a world away from random chinesium. I normally get CMT ones from Scott and Sargeant, usually some kind of offer on. Good price to performance.

 

[ziplock9000]

I was amazed at the difference in quality of freud carbide v cheapo. I was doing a job where hitting nails was inevitable. The freud bit hit them and whilst slightly blunted never chipped. The cheapo chipped loads. Dodgy bearings also make a difference to finish.

I've not hit any nails though and it's only been about 2-3m of softwood.

 

[ziplock9000]

It is probably blunt by now but it can also be the wood, sometimes you just get a real fluffy bit. As said above try sharpening it.
I agree that Johnnyb that a decent bit is a world away from random chinesium. I normally get CMT ones from Scott and Sargeant, usually some kind of offer on. Good price to performance.

I know more expensive bits last longer, but I never expected cheap ones to dull after just 2-3m cutting softwood. I'm amazed tbh.
I just had a look at those bits from Scott and Sargeant. Nice prices, thanks.

 

[Ross Buchanan]

There's carbide and carbide. With the cheapo carbide sometimes it is possible to find the balance between lowered speed/feed rate and it still cuts alright but doesn't dull. Other times the heat build-up is too quick and you get melted resin accumulating, leading to more heat, more resin.
Trend green are ok. Freud better, CMT top notch.
Those boxes of twelve cutters for 30quid- too good to be true. The boxes are useful, mind, to keep the decent cutters in.

 

[Blister]

The black on the cut indicated burning = blunt cutter

 

[johnnyb]

I also reckon the routers potential is held back(finish wise) by even mid quality bits. I tried a whiteside bit and it was superb. Much smoother than other brands. What the difference is im not sure(balance? The bearing?)

 

[Peri]

Looks blunt.

Did you do the entire cut in one pass? With a low quality bit I'd take at at least 2, maybe 3 with the last pass a 'finish' one that didn't remove a lot of material.


I get my bits from any of these.

https://www.wealdentool.com/acatalog/Router_Cutters_1.html

https://routercutter.co.uk/routerbits

https://www.scosarg.com/tooling/router-bits-cutters