Hi Brian. Yes, I use the router table to round over everything. I hold the wood free hand with both hands, very similar as if you were using a planer/thicknesser. It's quite easy and very safe. The aperture on the router table is just a little bigger that the router bit but even if it was bigger it still would not be a problem as the piece I am routing is supported at either end so has a solid base to slide across. At the end of each session I sit down and count my fingers, seriously though. I am very safety conscious. The only problem I get from time to time is when the wood slips, the cutter can throw it a long way and do some serious damage to the work piece.
Rob. I am sorry to hear about your accident and hope your wrist heals soon, I to was out collecting wood last week for some other key fob designs I have in mind, thin branches about an inch in diameter. The problem is the wood is very green and although I have cut the branches to length it will be a while before they are dry enough to work on. The font I used is loved by many people, especially my customers, it's called Hobo font.