The Big Woodie WIP

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woodbloke

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Started to make a big woodie yesterday so here's a few shots of where I've got to. The plan is to make it 28" long with the main body made from Mahogany and the sole from some Greenheart that one of the Woodkateers let me have last weekend...heavy old stuff, weighs in at 70lbs/cu' :shock: The cutter is a 4.5mm thick parallel iron from an old jack plane that's been ground down to a width of 44mm and shortened to about 110mm, complete with chipbreaker that's also been ground down to the same width (Taking 6mm off the cutter width makes the finished plane not quite so unwieldy in the width), cap iron in brass with a brass knob. The cutter is to be set at an angle of 47.5deg or so, same as the Ray Isles smoother, and my plane will also sport an adjustable mouth based on my Ulmia smoother, shown in the pic below:

55s1f1.jpg


The iron is shown here:

llwer.jpg


I started by making a scale 1:1 sectioned drawing of the business part of the plane, essential IMO to work out where the pivot point will go for the cap iron and also to find out exactly what the distance should be between the front and back parts of the plane body as there will be a 12mm slab of greenheart on the underside and I need to know where the blade will exit the sole so that the mouth can be fitted properly:

The timber was prepared to size with a couple of 10mm slabs cut off for each side:

blanksmall.jpg


and then the main block was sawn and planed to the correct angles. The green arrow indicates the approximate distance between the two parts of the body, by measuring the distance on the working drawing you can find it out exactly:

distancesmall.jpg


totessmall.jpg


Then I had to mess around with the totes and it took my three goes this afternoon to get it right ](*,) ...first couple I made were far too big. The one at the front of the escarpment is the correct one with one of the rejects behind it for comparison. Anyway, have got the tote finished now with it's first coat of oil, and when the finish is complete it'll be biscuited into place. Need to sort out the sliding mouth bits and pieces on the 'morrow.....Rob
 
That's looking good, Rob. I like the idea of an adjustable mouth - good to have anyway and probably more so with a wooden plane, so that you can close it up a bit if you ever need to flatten the sole.

Cheers :wink:

Paul
 
Looking good so far, Rob!
A question - why go for a shortened iron? Is that a ramp on the front of the tote?
Cheers
Philly :D
 
Philly":3bslm7kz said:
Looking good so far, Rob!
A question - why go for a shortened iron? Is that a ramp on the front of the tote?
Cheers
Philly :D
Philly - it's a me thing :roll: I quite like the look of a shortened cutter assembly in a plane. Could run into problems much later on with regrinding when the other end of the chipbreaker runs out of metal, probably have to find a new iron or shorten the CB - Rob
 
Have made a bit more progress on the Big Woodie. Everything is coming together quite well and the whole thing ought to be finished in a few days. This pic shows the mahogany sole being trued with the Veritas jointer. The long slot is for the 6mm studding for the mouth adjustment as the the 15mm hole behind it:

solesmall.jpg


Here's a shot of the greenheart sole in place with the adjustable mouth piece, section in the sole has been routed out and the mouth shot in to fit:

mouthsmall.jpg

Final fitting yet to be done on this shot with the brass threaded inserts yet to be fitted. Final shot shows the brass cap-iron, Derek of Oz style bolt using a 22mm ferule as the head. Cap iron pivot threads in the side can be seen...these are 4mm tapped holes for the machine screw heads which will be the pivots:

capironsmall.jpg


Will post some pics of the finished plane in the next few days...thanks for looking - Rob
 
Very nice, Rob. Could look good to have those lever caps engraved like Jim Kingshott used to do on some of his planes :-k

Cheers :wink:

Paul
 
Martin - the Greenheart isn't quite as fearsome as I first thought. I went through the P/T without too much hassle as the blades were backed off and very fine cuts were taken. It's not too bad to plane by hand either if blades are kept razor sharp at all times...trouble is the edge doesn't stay for long and needs frequent re-honing. Gluing up was OK as well, I did think there might be a problem but it was fine. As you said tho', it don't take prisoners...one slip up and you've got a hand full of tiny festering splinters :evil: that you only know are in your fingers 24 hours later when you get a dull, throbbing feeling in them...time to get out the scalpel and start digging :( ....Glad to see you're on the mend - Rob
 
Paul Chapman":1boswr7a said:
Very nice, Rob. Could look good to have those lever caps engraved like Jim Kingshott used to do on some of his planes :-k

Cheers :wink:

Paul

IIRC that was a mondo expensive service, obtained free as a reciprocal favour.

BugBear
 
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