Safe, Cool Grinding on a high speed wheel!

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ivan

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No doubt that carbon tool steel and 3000 rpm grinders are not entirely happy bedfellows. Even 1500 rpm slow grinders with white wheels need care to avoid bluing. Dipping the tool in water is either too late (already blued, or cracks from thermal shock) or very messy. Enter Kool Mist....

This device bathes the grinding area in very cold damp air. Rather like a spray gun, it gives control of both air and coolant (usually plain water). Evaporating water cools the air, which delivers just enough water to keep the tool damp - no floods of water. The jet is held on the grinder by a magnet and flexibly mounted to allow you to aim it at a tangent to the wheel. The usual draught from the wheel also helps deliver the cooling where needed. It certainly delivers an icy feeling to the hand (but carefully, this is how you set it up) It can deliver plenty of coolant if you wish, but not really needed for tool grinding (and messy)

The device can be bought complete with tanks etc, but mine came as a matchbox sized block of ali with holding magnet and air control knob, a flexible stay-put spray head, short 1/8" air hose, and 1/4" pvc coolant tube with a litttle intake filter (reminded me a bit of garden sprayer parts, but the kool mist is made of ali brass and pro snaploc hose). You provide your own "tank" of water. As you can see, 1/8" air hose suggests a very modest air consumption. I only wish I'd found this years ago!

To view, look on amazon.com and search for "kool mist". I got mine last year, before the £ fell against the dollar, cost about two LN plane blades, but these rates will change again.

P.S.Engineers can add a soluble lubricant / inhibitor safe for spraying if used on machine tools.
 
Whilst it looks a bit like the business end of a garden sprayer, it certainly doesn't work like one. The water is there to chill the air which cools the tool. The tool gets damp not soaking wet. A garden sprayer will not do for grinding, water goes everywhere, and the spray is airless, although it might be some use in delivering coolant when machining (ie metalwork). The Kool Mist will deliver a lot of water if you set it so, but this is not necessary or desireable for grinding.

No need for a link, go to amazon.com and type in Kool Mist into the amazon search box.
 
Maybe I should have said the garden sprayer was a distant second option for those that don't have air, and pointed out that a very fine stream of water is directed to the side of the stone out from the washer. The water will flow to the edge of the wheel, coming out as a vapor that cools. It will be wetter (but it can be controlled by the amount of water and the guard confines some) and doesn't have the benefit of the cooling from the air like the "Kool Mist" does.

Either way the price of the Kool Mist and a quality pump sprayer are about the same so the Kool Mist is first choice.

If you have enough compressed air (and money, (about$250 :shock:)) you can avoid the water problems altogether with a "Cold Gun" type setup.

http://www.exair.com/en-US/Primary%20Na ... stems.aspx
 

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