Roxie":1bsev7wt said:
Ed. I have just an article on the interweb written in the Practical Woodworker and found an eye opener. I will try it on another box I have just made and see how I get on.
I think you'll like it, almost everyone does. I've read from a few people that it made them love varnish for the first time in their lives
A couple of basic points in case they didn't cover them in the article, because this is a straight varnish product can leave excess on the surface if you want and it will eventually dry hard just as the unthinned varnish does. So you can wipe off all the excess, remove most of the excess with a dry brush, or wipe it on and leave it. I almost exclusively use the first option though as it's the only way I can be sure of getting repeatable results; try the others for yourself and see how it works where you are. If you can leave more on the surface and still get good drying, and a surface you like, then definitely do that as you'll build the finish much faster that way.
Just because it's called wiping varnish it doesn't have to be wiped on. You can apply it very efficiently with a brush or roller, but of course those have to be cleaned afterwards.
While there are better and worse thinning ratios for various purposes you don't have to worry about overthinning any varnish and undermining it. Clear finishes are not like paint, it's not possible to over-thin them and literally any amount of solvent can be added. What this means in practical terms is if you splash too much white spirit into the jar and the tin of varnish is empty there's no need to panic
I'm sure Practical Woodworker will have added a safety note, that finish-soaked cloth or paper towels are a fire hazard if left bunched up. Lay them out flat to dry until stiff, or stuff in a big jar with some water in it and screw the cap on.
Roxie":1bsev7wt said:
The advice in the article seems to pointing towards making your own "wipe on" by thinning polyuathane varnish 50/50 with white spirit, correct?
Yes 50/50 (1:1) is a fairly standard recommendation for making your own. It's said to be the equivalent of commercial wiping varnishes, although those are sure to vary just as Danish oils do.
I think making your own is sensible since you know exactly what is in it, you pay less for it (substantially in some cases since what is in the tin is mostly white spirit!), you can mix it to your preference (not as decided by nameless bod in the finish lab with accountants breathing down his neck) and rarely mentioned, you can vary it for the season if needed; because I work in unheated parts of the house I will regularly use a thinner mix during the winter to help ensure a coat will dry enough in 24 hours for the next coat, while I'll use a more standard mix when drying conditions are better because it builds a finish faster.
What I was going to add previously, but didn't want to load up the thread with unnecessarily if you had no interest, was in the way of variations.
First, it's well worth your time trying different dilution ratios on test pieces or on less critical stuff. A 1:1 mix with white spirit is the ideal starting point, but the original consistency of the varnish you buy determines what dilution will get you to the thinness you prefer to work with and the effect each coat adds. Bob Flexner suggests starting with 1:2 or 1:3 spirits to varnish and working from there and some people do find they prefer slightly thinner and some slightly thicker, you need to find your own perfect sweet spot between too dilute and the original consistency.
Second, I would recommend starting out with gloss varnish only, this is for multiple reasons but mainly because you can lower the sheen of any gloss finish after it has dried to any level you want very easily (and it can be raised back up again if you decide you have gone too far). The beauty of this is you only need to keep one version of the varnish on the shelf, not two or three.
Thirdly, you only need to denib after the first coat if your drying conditions are good and there's little dust in the air, so if possible don't rub down after the second or any subsequent coats. You will sometimes find that even wiping off carefully that sometimes the surface dries with more texture than you want and then you have to rub down to get the smoothest result. With good prep of the wood and appropriate rubbing down between coats you can achieve a truly glass-like shine if that's what you want, without needing to use any polishing mediums or high-end sandpapers.