lurker":23mcmfh2 said:
... I have one of those impact wrenches that you smack with a hammer ( must be 20 years since I used it last)
So will give that a try tomorrow, even if it just budges the screw a bit, I think the Matika will do the rest.
I too have one - takes me back to mucking about with small Italian and Japanese bikes as a teenager!
I have a funny feeling though, that a proper powered impact driver, like wot you have, has the same functionality - I mean it hammers into the screw as well as around. So, much as we probably all need the exercise right now...
This is the realm of retraining granny on raw omelettes, I know, but have you tried gently tightening the stubborn screws before attempting to loosen them. Obviously if the heads are chewed in that direction it's probably futile, but you may get a few more that way. Also sometimes a Phillips bit (possibly with the point ground off a little) works where a Pozi doesn't - because of the parallel sides, I guess.
Anything to avoid drilling/Dremelling the tops off - feel your pain on that one. I did, however get a cheap set of diamond burrs like these:
Diamond burrs on Amazon, which have been amazingly useful doing this sort of thing (you can use them like an end mill with care).
I also have
these, but they're probably too small,
and a diamond cutting disc for my Proxxon similar to
these, which will make short work of slicing through a hardened screw shank.
Hope you win!