Hello,
I have been working on my first workbench and I want to make it look good as I will have to look at it for many years to come.
I have planed all the wood for the base almost to the finished width and thickness. Now I plane boards to the finished thickness with my hand planes, then cut joinery (mortices and tenons), and finally glue boards together to form a component of the workbench base.
I have started with the smallest stretchers. A finished component is here:
View attachment 123351
I have found out that I have a problem to pare tenons square and plumb to the marked lines. In the pictures below, the shoulder is square and the tenon is off.
View attachment 123352View attachment 123356
After further investigation, I think that the biggest problem is in my chisels. This problem is only exceeded by the inexperience of the chisel operator. I have been flattening this 38 mm wide chisel on the 240 grit diamond stone for 10 minutes, but it seems that it would take hours to get it flat. Other chisels are either bellied or are hollow in the middle, but have a belly just next to the edge, which makes the edge low. The tenons are 50 mm deep, and If I want to use a square block as a reference to cut plumb and square, then I would need at least 80 mm of my chisel to be perfectly flat. The chisel is at least 0,1 mm of being flat. I think I am not yet able to pare flat and square without any reference block.
View attachment 123353View attachment 123354
Is there a better and faster way how to get the chisel flat than just using the diamond stone or should I just buy better chisels because these are way off?
Do you know some good videos on how to pare the tenons square and plumb so that I do not ruin my workbench? As you can see there would be a big unsightly gap on the shoulder if I left it as it is. I did not cut any mortices yet, so I can still remove materials from the tenons to repair them without making them too small. Also, you can see that the shoulder line (horizontal) is not uniform, but wavy.
View attachment 123357
Thank you.