After I cut my teeth making built-ins for 3 bedrooms and a dressing room last year, I'm now ready for the big one, the home library. I am possibly doing this so that I have a great excuse to buy a Festool domino but the wife doesn't need to know that
The bookcases will wrap around three walls and incorporate a built in desk and log storage. Will mostly use 18mm hardwood plywood (it's what I used for built-ins and local timber merchant gets some nice looking stuff + books will be covering most of it). Will again use redwood for a faceframe, 38mm vertical width & 22mm thickness (i.e. 1mm overlap when placed where 2x 18mm panels meet), which will lip below each shelf to give a thicker appearance but also for strength. For the large exposed sides I will just scribe 18 MR MDF as these sides and the face frame will be painted, the plywood will not be.
Still have a few bits I need to get my head around:
1) I'm thinking of angling the middle shelf as a kind of display shelf for nice looking books but also to accomodate larger ones. Don't know whether to just have the angled shelf or add a flat shelf beneath it then add angled offcuts and sit the actual angled shelf on those. Picture on far right below
2) There are a lot of shelves. Not accurately represented in doodle below but basically using 300mm spacing for each shelf height. I've never made a dado or used a domino before. Dado seems like the stronger joint but my research suggest the domino is more than enough in this instance and far quicker.
3) Assuming I go down the domino route, how many & where are still not finalised. Obviously minimum 2 on shelf ends, would 3 make assembly significantly more difficult in terms of alignment? Given no "ends"of each bookcase will be visible, would it make more sense to just do 2 initial dominos for alignment then once assembled, use the domino cutter from the outside going through the side panels and into the middle of each shelf, then glue/add domino? Or would 2 be fine (with glue) on a 300mm deep shelf?
4) As previously mentioned, shelves will have a 38mm faceframe. Sagulator provides an estimated 0.49mm sag for the widest shelf (the 950mm) i.e. within the realms of "acceptable". Would it be worth doing like mentioned previously and once assembled, add dominos straight through from the back (12mm ply) into the shelf for added support or given number of shelves, the payoff not worth it? The other shelves a mix between 600 & 750mm and sagulator throws up 0.08-0.19mm of sag ie assuming definitely not worth it for those. Assume worst case could glue in a supporting batten underneath the back of affected shelves at a later date.
5) See a mixture of shelves inline with carcass and others slightly recessed, purely aesthetic or merit to either method?
6) Best way to secure the bookcases. For the wardrobes, I anchored the plinth to the wall (with rawl plugs) then screwed the wardrobe to the plinth and used steel L brackets to secure it to the wall at the top to prevent toppling. Same again here or is there a more appropriate method? I've highlighted in red what I envisage to be the best carcass subassemblies, with the 3 overhead units actually sitting over floor supported carcasses. That said, I plan to add a rolling ladder and rail so would like something slightly more significant in terms of support for those overhead/floating units.
The bookcases will wrap around three walls and incorporate a built in desk and log storage. Will mostly use 18mm hardwood plywood (it's what I used for built-ins and local timber merchant gets some nice looking stuff + books will be covering most of it). Will again use redwood for a faceframe, 38mm vertical width & 22mm thickness (i.e. 1mm overlap when placed where 2x 18mm panels meet), which will lip below each shelf to give a thicker appearance but also for strength. For the large exposed sides I will just scribe 18 MR MDF as these sides and the face frame will be painted, the plywood will not be.
Still have a few bits I need to get my head around:
1) I'm thinking of angling the middle shelf as a kind of display shelf for nice looking books but also to accomodate larger ones. Don't know whether to just have the angled shelf or add a flat shelf beneath it then add angled offcuts and sit the actual angled shelf on those. Picture on far right below
2) There are a lot of shelves. Not accurately represented in doodle below but basically using 300mm spacing for each shelf height. I've never made a dado or used a domino before. Dado seems like the stronger joint but my research suggest the domino is more than enough in this instance and far quicker.
3) Assuming I go down the domino route, how many & where are still not finalised. Obviously minimum 2 on shelf ends, would 3 make assembly significantly more difficult in terms of alignment? Given no "ends"of each bookcase will be visible, would it make more sense to just do 2 initial dominos for alignment then once assembled, use the domino cutter from the outside going through the side panels and into the middle of each shelf, then glue/add domino? Or would 2 be fine (with glue) on a 300mm deep shelf?
4) As previously mentioned, shelves will have a 38mm faceframe. Sagulator provides an estimated 0.49mm sag for the widest shelf (the 950mm) i.e. within the realms of "acceptable". Would it be worth doing like mentioned previously and once assembled, add dominos straight through from the back (12mm ply) into the shelf for added support or given number of shelves, the payoff not worth it? The other shelves a mix between 600 & 750mm and sagulator throws up 0.08-0.19mm of sag ie assuming definitely not worth it for those. Assume worst case could glue in a supporting batten underneath the back of affected shelves at a later date.
5) See a mixture of shelves inline with carcass and others slightly recessed, purely aesthetic or merit to either method?
6) Best way to secure the bookcases. For the wardrobes, I anchored the plinth to the wall (with rawl plugs) then screwed the wardrobe to the plinth and used steel L brackets to secure it to the wall at the top to prevent toppling. Same again here or is there a more appropriate method? I've highlighted in red what I envisage to be the best carcass subassemblies, with the 3 overhead units actually sitting over floor supported carcasses. That said, I plan to add a rolling ladder and rail so would like something slightly more significant in terms of support for those overhead/floating units.