I've returned to woodworking after not doing much since I left boat building, around 40 years ago. I did continue using my small collection of hand tools for all carpentry around the house but never tackled "for fun" projects and didn't buy (many) new tools in the interim. I was well out of touch with the woodworking world. Until now.,,
Wow - things have changed a lot more than I thought! In no particular order, things like...
Wow - things have changed a lot more than I thought! In no particular order, things like...
- Tools from the usual DIY outlets are rubbish. Back in the day you could buy Stanley and be sure of a getting a decent bit of kit. Maybe not always one to last a lifetime, but close. Not so much now. Quality materials and decent tolerances seem to have been dispensed with entirely. Tools of similar accuracy and quality to those I once bought as "standard" are now "super-premium" and very, very costly. Booo!
- Inaccuracy in lumber machining and thickness of ply in particular is just "accepted" now!? I used acres of 3/4" mahogany-faced marine ply when I was a boat builder. It was always 3/4" inch thick. Every sheet within a batch of 12 eight-by-four sheets would be the same thickness. You could feel a slight thickness difference if you compared sheets from different batches, but could barely see, let alone measure that difference. I recently had some square blocks cut from "25mm marine plywood". Hah! When I got them, they ranged in thickness from 23.4 mm to 24.0 mm - and all were cut from a single sheet. An unpleasant surprise. Booo!
- Glue - still mainly PVA or urea resin. OK - so far, so boring. But what ever happened to my beloved Cascamite!!? I was so pleased to find it was still available (I used it all the time on the boats). I was devastated to find out how the new owners had messed with it. First tub I bought was "in date" and back to the original formula "you know and trust" (allegedly), but it was from a bad batch. It didn't set properly and left a powdery, weak joint once dry. So glad I tested it or I'd have lost some irreplaceable veneers to that. It put me right off Cascamite though - so I had to look for an alternative. Titebond was new to me (even though first made in 1955) so I tested some versions of that. I like the longer open time and better water-resistance of Titebond III, but it sometimes (often?) leaves dark stains at the glue line or when mixed with dust (hardwood veneers). So I settled on Titebond II for general use - and double sided tape for more than I care to admit to. Booo and yaayy!
- Sandpaper, of various types, has improved no end! Cuts faster, lasts longer, with "no-clog" versions that actually do what they say on the tin. DIY stores (in UK) are seriously gouging on prices though - and don't stock a wide enough range. Shout out for Norton A275 AO papers (bought online). I got long rolls of various grits after discovering how superbly well it works. Probably bought too much given how long the first few pieces are (still) lasting. Yaayy!
- Finishes. Wow, there are so many neat and useful finishes now, it's hard to know where to start. I'm familiar with the old stalwarts like tung oil, french polish, yacht varnish etc, and those are still perfectly viable, but some of the the new ones are pretty cool. Currently exploring Rubio Monocoat 2C. It has the "look" I want and is dead easy to use, but the "don't go over 180 grit" thing is a problem for my application (not flooring). I've been experimenting though and think I can safely go to 400 grit now - which is just about acceptable. Just a few more tests and I'll post separately about that.