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JesseM

Established Member
Joined
16 Nov 2005
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Location
Atlanta, Georgia
Inspired by Alf's tutorial on making saw handles I decided to try and make a Peace handle. For those who don't know some of the handles that were made were contoured to fit the hand better. This one is done for a righty.

I took an old Warranted Superior panel saw my Dad gave me. The handle was rubbish, and it was rusted badly. I thought what better saw to experiment with.

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I added some flourishes from the original handle here.

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Here is a shot holding it. Hopefully you can see how it fits nicely in the hand.

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Here's a better shot of the rear.

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And here's the other side.

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The medallion is from a set of extra screws I bought from the bay. I had a hard time finding 4 nuts that fit the same way, and had to trim up a few. The result is that they all fit perfectly now. I did not have a bit the right size for the medallion so there is a bit of slop. Also I used 5/4 maple and did not thickness it so the nuts are a little deeper than you see on a real saw.

I was really disappointed with the finish. I used oil on the maple and it seems to have really bled. After 3 coats and some wax its grown on me more, but I still wish I had tried shellac first. I've always had good success with oil except this time.

The handle feels great. I haven't tried it out yet cause I need to sharpen it up. BTW its a 20" 10 PPI panel saw. I am tempted to try another for a tenon saw.
 
Looks great, Jesse!
Be careful - once you start making handles it can get away from you :lol:
Cheers
Philly :D
 
Thanks guys. The shaping was surprisingly easy. What I found the most nerve wracking was drilling the holes in the handle.
 

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