OPJ
Established Member
If you want to use a hand-held router to do template routing then you could probably stick everything together to a sheet of MDF using double-sided tape. This will depend on the size of the workpiece though. If it's quite small then there'll be little support for the router and it may tip off balance. That's why most people find it easier to do this on the router table.
A lead-on pin is essential really. If the jig isn't supported against the bearing of the cutter then there's a bigger risk of tearout. With end-grain in particular, it pays not to leave too much waste on.
A lead-on pin is essential really. If the jig isn't supported against the bearing of the cutter then there's a bigger risk of tearout. With end-grain in particular, it pays not to leave too much waste on.