motownmartin
Established Member
I wanted to make some chopping Boards so off I went in search of some suitable timber, I thought Beech would be nice and I had an idea about using some of the solid wood worktop, instead of just cutting it into boards as you get when you have a new kitchen fitted, I wanted to have the end grain showing like a Butchers block.
Off I went shopping, oooooeeeer, it's a bit expensive, so I had a search on ebay for some offcuts and there wasn't a lot about so I kept on searchingand luckily there was a chap a few miles down the road selling a 4m x 61cm x 4cm worktop which was surplus to requirements, bid on it and got it for £70.
To the workshop I went and started to cross cut the worktop into 45mm strips, it was a bit tuff until I put the right blade in and once I cut them they were looking like Bananas, exaggerating a little, turned them so the end grain was facing up and staggered the joints, using titebond 2 to glue them together, that was manic, the first one was nearly dry before I got the last one complete.
I could have done with some of those 4 way panel clamps, there was me with my mallet trying to get these Banana shaped strips all level, its going to take a lot of sanding but not for me hopefully, with my new drum sander, it was spot on and worth every penny.
Next was to cut to size and shape the corners, then round off the corners on the router table which proved to be more of a challenge than I first thought, I had to slow the cutter speed and speed up the travel to eliminate scorch marks which left me with a poor/rough finish, plenty more sanding.
I finished them with the Chestnut food safe oil, the end grain soaked it up like a sponge.
A few pics
Off I went shopping, oooooeeeer, it's a bit expensive, so I had a search on ebay for some offcuts and there wasn't a lot about so I kept on searchingand luckily there was a chap a few miles down the road selling a 4m x 61cm x 4cm worktop which was surplus to requirements, bid on it and got it for £70.
To the workshop I went and started to cross cut the worktop into 45mm strips, it was a bit tuff until I put the right blade in and once I cut them they were looking like Bananas, exaggerating a little, turned them so the end grain was facing up and staggered the joints, using titebond 2 to glue them together, that was manic, the first one was nearly dry before I got the last one complete.
I could have done with some of those 4 way panel clamps, there was me with my mallet trying to get these Banana shaped strips all level, its going to take a lot of sanding but not for me hopefully, with my new drum sander, it was spot on and worth every penny.
Next was to cut to size and shape the corners, then round off the corners on the router table which proved to be more of a challenge than I first thought, I had to slow the cutter speed and speed up the travel to eliminate scorch marks which left me with a poor/rough finish, plenty more sanding.
I finished them with the Chestnut food safe oil, the end grain soaked it up like a sponge.
A few pics