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I recently made sash window sills from rough saw stock. I used a surface planer and thicknesser to machine straight at square, then a table saw and hand plane to add the sill profiles. You could take the sawn stock to flat and square with had tools but it would be some work.


You can use a thicknesser as a surface planer by using a long flat board as a sled. Search YT to see videos. You’d still need to use hand tools to put a perpendicular edge on. You can then use the table saw and thicknesser to finish square and to size.


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