A 'potential' customer has been enquiring about me making a bench for their dining room for a little while now. Keep ringing me and asking various questions and emailing me various links to sites that have benchs on that they like the style of. Anyway, Wednesday (yep, 1 week before xmas day!) they decide on a design and send an official order in. Jobs a good 'un you'd think, however they want it to use Xmas day!
Now I have 3 choices here...
1. refuse the order as it's not possible to hit that deadline
2. Give it to Mailee who works at 3000mph and could knock this out in 25 minutes flat!
3. Get cracking and be ready to work well into the evenings.
So I opt for option 3 and got the design sorted, cut list drawn up, timber selected and we're off...
All timber nicely cut and planed square (always a good place to start)
Clamped the boards up for the bench top. I obviously used more clamps than 2 it's just I didn't take any more photos.
Ta-Daaaaaa next day started with a sanding session then I profiled the edge (slight round over) and ran some grooves down the joint lines.
We'd decided that I would try not to use any metal fixings (screws, bolts, nails etc) and the client doesn't like exposed tenons (even though she wants it slightly traditional looking ) so I opted for a wood dowel jointing system. All the joints would be doweled together and to satisfy her craving for traditional/rustic design I would leave some exposed.
So I started with the drill...
The design has legs that are not straight. they splay out, so I had to cut them at an angle with the chop saw. Then run the side rails through the tilted bandsaw to create the same angle along it's edge. I hope your following this!
The picture above is a dry run to test all cuts are spot on, and they were, more by accident really ha ha
Next I made the end pieces (see pic below) that will hold the cross member (ok I'm making names up for parts now!)
Look here... The pieces are in place and in the following pic you can spot the exposed dowel (design feature y'know)
and again for the cross member...
I got a real spurt on now so missed some stages out but here I am fixing the bench top to the frame...
So now I could see the finish line... I spent a while sanding and cleaning the bench up. removing glue, dings, scratches (I managed to hit the edge on the pillar drill as I turned it around once!) and once I'd got it sanded down to 320 grit I gave it 4 coats of Libron finishing oil until it looked like this...
After 3 coats of beeswax I'd finished it. These pics were taken last night around 11pm. There a bit grainy but you get the idea...
Delivering today!
Merry xmas
Now I have 3 choices here...
1. refuse the order as it's not possible to hit that deadline
2. Give it to Mailee who works at 3000mph and could knock this out in 25 minutes flat!
3. Get cracking and be ready to work well into the evenings.
So I opt for option 3 and got the design sorted, cut list drawn up, timber selected and we're off...
All timber nicely cut and planed square (always a good place to start)
Clamped the boards up for the bench top. I obviously used more clamps than 2 it's just I didn't take any more photos.
Ta-Daaaaaa next day started with a sanding session then I profiled the edge (slight round over) and ran some grooves down the joint lines.
We'd decided that I would try not to use any metal fixings (screws, bolts, nails etc) and the client doesn't like exposed tenons (even though she wants it slightly traditional looking ) so I opted for a wood dowel jointing system. All the joints would be doweled together and to satisfy her craving for traditional/rustic design I would leave some exposed.
So I started with the drill...
The design has legs that are not straight. they splay out, so I had to cut them at an angle with the chop saw. Then run the side rails through the tilted bandsaw to create the same angle along it's edge. I hope your following this!
The picture above is a dry run to test all cuts are spot on, and they were, more by accident really ha ha
Next I made the end pieces (see pic below) that will hold the cross member (ok I'm making names up for parts now!)
Look here... The pieces are in place and in the following pic you can spot the exposed dowel (design feature y'know)
and again for the cross member...
I got a real spurt on now so missed some stages out but here I am fixing the bench top to the frame...
So now I could see the finish line... I spent a while sanding and cleaning the bench up. removing glue, dings, scratches (I managed to hit the edge on the pillar drill as I turned it around once!) and once I'd got it sanded down to 320 grit I gave it 4 coats of Libron finishing oil until it looked like this...
After 3 coats of beeswax I'd finished it. These pics were taken last night around 11pm. There a bit grainy but you get the idea...
Delivering today!
Merry xmas