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Someone mentioned fitting higher powered fans. These are available (in 100mm size) and I fitted one about 3 years ago. What I have found though is that their higher efficiency rotor is more aerodynamically sensitive to the build up of crud. After one year of use, these things keep stalling...

I have seen Judge Judy correcting people when they say 'gotten'. She points out the correct word is 'got', suggesting 'gotten' is also regarded as wrong over there, despite its popular usage.

Thank you to the creator and all subsequent contributors to this thread. Its been a really excellent read, by far the best on the 540. I have been stripping cleaning and repairing a 540 for a couple of years now and very enjoyable its been too. But now I'm down to the last and heavy bits, and...