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thanks for your input i appreciate it i am thinking or routing large amount of stock off with my 1/2 router then finish the rebate with hand planes etc i also have plunge rail saw which i could use

thinking of using sapele hardwood for a new casing its external and does have a very heavy door which will be reused the timber yard only really stocks rough sawn and would need machining Hull area if anyone knows anyone, i have a record rebate plane and my dewalt router1/2" 2000W but unsure...