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Thankyou, I've just experimented with the shims option and a little wedge based shim from the rear also works nicely, just would be a bit fiddly when used in earnest and the idea is for a quick mallet smack and the piece being held is solid. Will try the counterbore/template option though...

Gents & Ladies, I'm nearing the end of my 1st big project, the split top roubo bench and have created myself a problemette that requires a bit of sense to solve. I have bought 3/4" benchdogs and holdfasts and have test drilled a couple of 19mm holes in some stock just to see the "fit" of these...